SC258 Electric Power Control Unit – 2020 Kia Niro EV

December 6, 2022 NHTSA CAMPAIGN NUMBER: 22V899000

Coolant Leak in EPCU may Cause Loss of Drive Power

Coolant contacting the EPCU circuit board may cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V899

Manufacturer KiaeBay logo America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 872

 

Summary

KiaeBay logo America, Inc. (KiaeBay logo) is recalling certain 2020 Niro EV vehicles. The Electric Power Control Unit (EPCU) may have been improperly sealed and may leak coolant internally.

 

Remedy

Dealers will inspect and replace the EPCU as necessary, free of charge. Owner notification letters were mailed March 9, 2023. Owners may contact KiaeBay logo customer service at 1-800-333-4542. KiaeBay logo’s number for this recall is SC258.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


2020 MY NIRO EV VEHICLES
ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258)
Q & A – FOLLOW-UP NOTICE
March 7, 2023

Q1. What type of campaign is KiaeBay logo conducting?

A1. KiaeBay logo America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the Electronic Power Control Unit (EPCU).

 

Q2. What vehicles are affected by the recall?

A2. Certain 2020 MY Niro EV vehicles manufactured from June 18, 2020 to September 4, 2020.

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 872 vehicles.

 

Q4. What is the concern with the Electronic Power Control Unit?

A4. The Electric Power Control Unit (EPCU) assembly in the subject vehicles may have been produced by the supplier with improper sealing. Due to this improper sealing, coolant can internally leak in the EPCU and contact the EPCU circuit board. If coolant contacts the EPCU circuit board, the vehicle may stall while driving. A vehicle stall increases the risk of crash.

 

Q5. Can you describe the recall campaign and fix?

A5. Dealers will inspect the Electric Power Control Unit (EPCU) for internal coolant leakage. If coolant leakage is identified, the EPCU will be replaced with an improved one.

 

Q6. How will owners of the affected vehicles be notified?

A6. KiaeBay logo will send a follow-up letter notifying owners of the affected vehicles by first class mail on March 9, 2023.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the follow-up letter, owners are to contact their authorized KiaeBay logo dealer to arrange to have the recall performed on their vehicle. If an internal coolant leak within the EPCU is detected, owners may experience the illumination of the “Check Electric Vehicle System” warning light. If this occurs, owners are instructed to pull over to a safe location, turn OFF the engine, and contact KiaeBay logo Roadside Assistance at 1-800-333-4542.

 

Q8. Where were these vehicles produced?

A8. The affected vehicles were produced at a KiaeBay logo assembly plant in Korea.

 

Q9. Will this cost vehicle owners any money?

A9. No. KiaeBay logo will perform the recall repair free of charge at no cost to the customer.

 

Q10. What about customers who may have already paid to have this situation corrected?

A10. If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to KiaeBay logo via the Owners section (Contact KiaeBay logo) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to KiaeBay logo for review and consideration at the following address:

KiaeBay logo Customer Care Center
KiaeBay logo America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542

 

Q11. Are there any restrictions on an owner’s eligibility?

A11. No.

 

Q12. If a customer has an immediate question, where can they get further information?

A12. The customer can contact their local authorized KiaeBay logo dealership or call KiaeBay logo’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


SC258 (Rev 1, 03/14/2023)

EPCU LEAK INSPECTION & REPLACEMENT (SC258)

This bulletin provides information to inspect and, if necessary, replace the Electric Power Control Unit (EPCU) assembly on certain 2020MY Niro EV (DE EV) vehicles produced from June 18, 2020 through September 4, 2020. The EPCU assembly in the subject vehicles may have been produced with improper sealing. Due to this improper sealing, coolant can internally leak in the EPCU and contact the EPCU circuit board. If coolant contacts the EPCU circuit board, the vehicle may stall while driving. A vehicle stall increases the risk of crash. Follow the procedure outlined in this publication to inspect the EPCU for an internal coolant leak and, if needed, replace the EPCU assembly. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 


2020MY KiaeBay logo Niro EV
Electric Power Control Unit
Basis of Safety Defect Determination 573.6(c)(6)

 

November 4, 2022

KiaeBay logo Corporation (KiaeBay logo HQ) provides information to KiaeBay logo North America (KiaeBay logo NA) Safety Office regarding potential internal coolant leak issue in EPCU for 2020MY KiaeBay logo Niro EV vehicles in European market. KiaeBay logo HQ identifies 2020MY Niro EV vehicles sold in the U.S. may have similar issue.

 

November 7, 2022

KiaeBay logo NA Safety Office meets with KiaeBay logo HQ to further discuss the information received regarding EPCU internal coolant leak issue.

 

November 8-18, 2022

KiaeBay logo NA Safety Office conducts field data analysis of 2020MY KiaeBay logo Niro EV vehicles and identifies seven (7) warranty claims involving complaints of stall/loss of motive power and EPCU replacement due to internal coolant leak (dates of receipt 4/23/21—6/14/22).
KiaeBay logo HQ works with supplier to determine potential vehicle scope.

 

November 23, 2022

KiaeBay logo HQ provides VIN information regarding potential vehicle scope to KiaeBay logo NA Safety Office.

 

November 29, 2022

KiaeBay logo NA decides to recall certain 2020MY KiaeBay logo Niro EV vehicles. No fatalities, injuries, crashes or fires.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
KIAeBay logoNIRO EV2020

 


15 Associated Documents

Recall Acknowledgement

RCAK-22V899-2341.pdf 645.22KB

 


Defect Notice 573 Report

RCLRPT-22V899-6222.PDF 213.554KB

 


2020MY Niro EV Electric Power Control Unit Chronology

RMISC-22V899-9233.pdf 75.672KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-4143.pdf 107.094KB

 


2020 MY NIRO EV VEHICLES ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258) Q & A – INTERIM NOTICE, January 26, 2023

RMISC-22V899-5595.pdf 112.08KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-8530.pdf 83KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V899-3598.pdf 179.155KB

 


Remedy Instructions and TSB

RCRIT-22V899-9891.pdf 1270.477KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-2940.pdf 106.71KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-1169.pdf 82.553KB

 


2020 MY NIRO EV VEHICLES ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258) Q & A – FOLLOW-UP NOTICE March 7, 2023

RMISC-22V899-6229.pdf 111.241KB

 


ISSUED Owner Notification Letter(Part 577) – FOLLOW-UP NOTICE

RCONL-22V899-1622.pdf 238.621KB

 


Remedy Instructions and TSB

RCRIT-22V899-3776.pdf 1271.746KB

 


Recall Quarterly Report #1, 2023-1

RCLQRT-22V899-9534.PDF 211.145KB

 


Recall Quarterly Report #2, 2023-2

RCLQRT-22V899-7053.PDF 211.245KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V899&docType=RCL

 


 

Kia Reprogramming

Kia J2534 Diagnostics & Reprogramming

 

https://kiatechinfo.snapon.com/J2534DiagnosticsAndProgramming.aspx

 

What is J2534?

A single set of programming hardware consists of personal computer(PC), standard interface to a device driver and an interface hardware that connects between PC and a programmable ECU of vehicle.

The main purpose of this regulation is to program ECUs for all vehicles using a single set in the field.

Device Manufacturers API DLL Firmware
CarDAQ Plus Drew Technologies Inc. 4.04 1.9.28 1.9.28
ES6510 Vetronix Corporation 4.04 12.00 12.00
Sun PassThru Pro Snap-on Diagnostics 4.04 02.07u 02.07u
PassThru+ XS I+ME Actia GmbH 4.04 02.07u 02.07u
OTTOTEST-VCI OTTO 4.04 1.04 1.34
iFlash Blue Streak 4.04 1.04 1.34
PASS THRU PRO II Snap-on Diagnostics 4.04 1.9.24 1.9.24
AEZ Flasher AE Tools 4.04 1.9.28 1.9.28
VSI-2534 Dearborn Tech 4.04 2.05.26 2.05.26
Flasher Pro Bosch 4.04 1.9.28 1.9.28
Flash2 Cardone 4.04 2.06.28.2 2.06.28.2
PX3 Dearborn Tech 4.04 1.00.09 1.00.09
CARDAQ-M Drew Technologies Inc. 4.04 1.0.106 1.0.106
Universal Reprogrammer II EASE Diagnostics 4.04 1.9.28 1.9.28
G-Scan2 GIT 4.04 3.1 9.03

* API, DLL and Firmware version may be controlled by the device manufacturer. Contact the manufacturer if you are unable to find the version listed above All devices were tested/verified on all Hyundai engine management systems.

 

kiatechinfo.snapon.com

 


 

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Last update on 2026-05-23 / Affiliate links / Images from Amazon Product Advertising API


 

 


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