SC258 Electric Power Control Unit – 2020 Kia Niro EV

“This site contains affiliate links for which OEMDTC may be compensated”

December 6, 2022 NHTSA CAMPAIGN NUMBER: 22V899000

Coolant Leak in EPCU may Cause Loss of Drive Power

Coolant contacting the EPCU circuit board may cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V899

Manufacturer Kia America, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 872

 

Summary

Kia America, Inc. (Kia) is recalling certain 2020 Niro EV vehicles. The Electric Power Control Unit (EPCU) may have been improperly sealed and may leak coolant internally.

 

Remedy

Dealers will inspect and replace the EPCU as necessary, free of charge. Owner notification letters were mailed March 9, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC258.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


2020 MY NIRO EV VEHICLES
ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258)
Q & A – FOLLOW-UP NOTICE
March 7, 2023

Q1. What type of campaign is Kia conducting?

A1. Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the Electronic Power Control Unit (EPCU).

 

Q2. What vehicles are affected by the recall?

A2. Certain 2020 MY Niro EV vehicles manufactured from June 18, 2020 to September 4, 2020.

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 872 vehicles.

 

Q4. What is the concern with the Electronic Power Control Unit?

A4. The Electric Power Control Unit (EPCU) assembly in the subject vehicles may have been produced by the supplier with improper sealing. Due to this improper sealing, coolant can internally leak in the EPCU and contact the EPCU circuit board. If coolant contacts the EPCU circuit board, the vehicle may stall while driving. A vehicle stall increases the risk of crash.

 

Q5. Can you describe the recall campaign and fix?

A5. Dealers will inspect the Electric Power Control Unit (EPCU) for internal coolant leakage. If coolant leakage is identified, the EPCU will be replaced with an improved one.

 

Q6. How will owners of the affected vehicles be notified?

A6. Kia will send a follow-up letter notifying owners of the affected vehicles by first class mail on March 9, 2023.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the follow-up letter, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle. If an internal coolant leak within the EPCU is detected, owners may experience the illumination of the “Check Electric Vehicle System” warning light. If this occurs, owners are instructed to pull over to a safe location, turn OFF the engine, and contact Kia Roadside Assistance at 1-800-333-4542.

 

Q8. Where were these vehicles produced?

A8. The affected vehicles were produced at a Kia assembly plant in Korea.

 

Q9. Will this cost vehicle owners any money?

A9. No. Kia will perform the recall repair free of charge at no cost to the customer.

 

Q10. What about customers who may have already paid to have this situation corrected?

A10. If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:

Kia Customer Care Center
Kia America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542

 

Q11. Are there any restrictions on an owner’s eligibility?

A11. No.

 

Q12. If a customer has an immediate question, where can they get further information?

A12. The customer can contact their local authorized Kia dealership or call Kia’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


SC258 (Rev 1, 03/14/2023)

EPCU LEAK INSPECTION & REPLACEMENT (SC258)

This bulletin provides information to inspect and, if necessary, replace the Electric Power Control Unit (EPCU) assembly on certain 2020MY Niro EV (DE EV) vehicles produced from June 18, 2020 through September 4, 2020. The EPCU assembly in the subject vehicles may have been produced with improper sealing. Due to this improper sealing, coolant can internally leak in the EPCU and contact the EPCU circuit board. If coolant contacts the EPCU circuit board, the vehicle may stall while driving. A vehicle stall increases the risk of crash. Follow the procedure outlined in this publication to inspect the EPCU for an internal coolant leak and, if needed, replace the EPCU assembly. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [1.21 MB]

 


2020MY Kia Niro EV
Electric Power Control Unit
Basis of Safety Defect Determination 573.6(c)(6)

 

November 4, 2022

Kia Corporation (Kia HQ) provides information to Kia North America (Kia NA) Safety Office regarding potential internal coolant leak issue in EPCU for 2020MY Kia Niro EV vehicles in European market. Kia HQ identifies 2020MY Niro EV vehicles sold in the U.S. may have similar issue.

 

November 7, 2022

Kia NA Safety Office meets with Kia HQ to further discuss the information received regarding EPCU internal coolant leak issue.

 

November 8-18, 2022

Kia NA Safety Office conducts field data analysis of 2020MY Kia Niro EV vehicles and identifies seven (7) warranty claims involving complaints of stall/loss of motive power and EPCU replacement due to internal coolant leak (dates of receipt 4/23/21—6/14/22).
Kia HQ works with supplier to determine potential vehicle scope.

 

November 23, 2022

Kia HQ provides VIN information regarding potential vehicle scope to Kia NA Safety Office.

 

November 29, 2022

Kia NA decides to recall certain 2020MY Kia Niro EV vehicles. No fatalities, injuries, crashes or fires.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
KIA NIRO EV 2020

 


15 Associated Documents

Recall Acknowledgement

RCAK-22V899-2341.pdf 645.22KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.10 KB]

 


Defect Notice 573 Report

RCLRPT-22V899-6222.PDF 213.554KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [208.55 KB]

 


2020MY Niro EV Electric Power Control Unit Chronology

RMISC-22V899-9233.pdf 75.672KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [73.90 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-4143.pdf 107.094KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [104.58 KB]

 


2020 MY NIRO EV VEHICLES ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258) Q & A – INTERIM NOTICE, January 26, 2023

RMISC-22V899-5595.pdf 112.08KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [109.45 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-8530.pdf 83KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [81.05 KB]

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V899-3598.pdf 179.155KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [174.96 KB]

 


Remedy Instructions and TSB

RCRIT-22V899-9891.pdf 1270.477KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [1.21 MB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-2940.pdf 106.71KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [104.21 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V899-1169.pdf 82.553KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [80.62 KB]

 


2020 MY NIRO EV VEHICLES ELECTRIC POWER CONTROL UNIT (EPCU) – SAFETY RECALL CAMPAIGN (SC258) Q & A – FOLLOW-UP NOTICE March 7, 2023

RMISC-22V899-6229.pdf 111.241KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [108.63 KB]

 


ISSUED Owner Notification Letter(Part 577) – FOLLOW-UP NOTICE

RCONL-22V899-1622.pdf 238.621KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [233.03 KB]

 


Remedy Instructions and TSB

RCRIT-22V899-3776.pdf 1271.746KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [1.21 MB]

 


Recall Quarterly Report #1, 2023-1

RCLQRT-22V899-9534.PDF 211.145KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.20 KB]

 


Recall Quarterly Report #2, 2023-2

RCLQRT-22V899-7053.PDF 211.245KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.29 KB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V899&docType=RCL

 


 

Kia Reprogramming

Kia J2534 Diagnostics & Reprogramming

 

https://kiatechinfo.snapon.com/J2534DiagnosticsAndProgramming.aspx

 

What is J2534?

A single set of programming hardware consists of personal computer(PC), standard interface to a device driver and an interface hardware that connects between PC and a programmable ECU of vehicle.

The main purpose of this regulation is to program ECUs for all vehicles using a single set in the field.

 

Device Manufacturers API DLL Firmware
CarDAQ Plus SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light Drew Technologies Inc. 4.04 1.9.28 1.9.28
ES6510 Vetronix Corporation 4.04 12.00 12.00
Sun PassThru Pro Snap-on Diagnostics 4.04 02.07u 02.07u
PassThru+ XS I+ME Actia GmbH 4.04 02.07u 02.07u
OTTOTEST-VCI OTTO 4.04 1.04 1.34
iFlash Blue Streak 4.04 1.04 1.34
PASS THRU PRO II Snap-on Diagnostics 4.04 1.9.24 1.9.24
AEZ Flasher AE Tools 4.04 1.9.28 1.9.28
VSI-2534 Dearborn Tech 4.04 2.05.26 2.05.26
Flasher Pro Bosch 4.04 1.9.28 1.9.28
Flash2 Cardone 4.04 2.06.28.2 2.06.28.2
PX3 Dearborn Tech 4.04 1.00.09 1.00.09
CARDAQ-M SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light Drew Technologies Inc. 4.04 1.0.106 1.0.106
Universal Reprogrammer II EASE Diagnostics 4.04 1.9.28 1.9.28
G-Scan2 SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light GIT 4.04 3.1 9.03

* API, DLL and Firmware version may be controlled by the device manufacturer. Contact the manufacturer if you are unable to find the version listed above All devices were tested/verified on all Hyundai engine management systems.

 

kiatechinfo.snapon.com

 


 

SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light CarDAQ-Plus
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light CarDAQ-M
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light Drew Tech Mongoose Pro USB to CAN ISO9141 Interface
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light RAP2 OEM J2534 Remote Reprogramming Tool
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
SC258 Electric Power Control Unit - 2020 Kia Niro EV | small light GODIAG J2534

 


 

Bestseller No. 1
Latest Version ECUs Programmer SM2Pro J2534VCI Read Write 67IN1 Dongle Suiatble for Efficient ECUs Programming Durable Diagnostic Tool Plastic ECUs Programmer Vehicle Repair Tool Engine Diagnostic
  • Stay up-to-date with thelatest firmware and support of the SM2Pro J2534VCI ECUs programmer, ensuring reliable perform and optimalresults.
  • The SM2Pro J2534VCI ECUs programmer is a trustedtool for professional technicians, offering comprehensive functionality and easy integration into your workflows.
  • The SM2Pro J2534VCI ECUs programmer offersadvanced functionality for efficient and precise ECUs programming.
  • With its 67IN1 without dongle & OBDcompatibility, the SM2Pro J2534VCI ECUs programmer provides a versatilesolution for read and write operations.
  • Experienceseamless ECUs programming with the SM2Pro J2534VCI, designed to streamlines the read and write processes for enhanced efficiency.
Bestseller No. 2
Mongoose-Plus J2534 OEM Vehicle Interface Cable - GM OEM Reprogramming and Diagnostics
  • Industry-leading J2534 Pass-Thru Technology: Enabling diagnostics, reprogramming and security functions for dealerships and the independent repair facility. Economical and compact pass-thru devices provides an easy-to-use interface that allows you to repair complex vehicles with OE applications in your shop. Each type (see single branded types above) Mongoose-Plus is engineered to work with one of the following OEM's J2534 applications for Chrysler, Ford, GM, Nissan, Toyota, Subaru, & VW/Audi.
  • Supports Current GM Vehicles: Now includes CAN-FD, DoIP (Diagnostics over Internet Protocol - as defined in J2534-2) and support for J2534 version 5.0. This is the tool that GM dealerships use for diagnostics and reprogramming.
  • NEW Bluetooth Wireless Options Available: Providing wireless connectivity between your laptop and the Mongoose-Plus
  • Expert Product Support: Staffed by technicians who understand vehicle repair and J2534 Pass‑Thru applications to help you with any technical setup questions
  • Key Registration and Immobilizer Support: Using NASTF Vehicle Security Professional credentials
Bestseller No. 3
VXDIAG VCX Nano Multiple GDS2 and TIS2WEB Diagnostic/Programming System for GM/Opel
  • Application Scenario: VCX NANO GDS2 car diagnostic tool for diagnosing vehicle faults and for programming and configuration for GM. Mainly diagnosing engine, transmission, ABS, instrument panel issues, and ECU, BCM, and PCM programming
  • Applicability: VXDIAG Automotive Code Readers Fully for SAE-J2534-1, SAE-J2534-2, and J2534 pass-thru. All current and most legacy vehicle protocols: CAN, UART, KW2000, Class2, GM LAN, etc. Please check if your vehicle is suitable.
  • System Requirements: GDS2 software suggestions install on win 7/8/10/11 32/64bit computers and compatible after 2010 for GM vehicles. TECH2WIN software suggestions installed on win7 32bit computers can be for GM vehicles that have an OBD-II diagnostic port after 1996.
  • Easy to Install Software: Tech 2 Scan Tools compatible software GDS, GDS2. And also, supports TIS2WEB online service programming system and Tech2Win application. Please close the antivirus software before installation, it will not damage your computer. And We can provide technical support and help you install the software online.
  • Firmware Updateable: CE and FCC compliance for hardware. How to resolve "License Expired" issue? Please download the latest vx manager. After downloading, please install the new vx manager. Then connect the device to the laptop, and laptop connecting network, open new vx manager, click "Firmware" to update, then click "Update license" to renew.
Bestseller No. 4
LAUNCH X431 PRO 5 Scan Tool: 2024 J2534 Reprogramming Tool, ECU Online Coding, Topology Mapping, Upgraded of X431 V+, Bi-Directional Diagnostic Scanner, with SmartBox 3.0 CANFD & DOIP, 2 Years Update
  • 【Why Choose LAUNCH scanner X431 PRO5】It is the original LAUNCH X431 scan tool, the 2024 upgraded version of PROS V+, X431 PRO3 and V+ 4.0, which is a worthwhile investment for repair shops and mechanics. LAUNCH X431 PRO 5, all is set to OE-level standards with 1) J2534 ECU Programming & 50+ service same as PAD Series; 2) Bi-directional control + All system diagnostics as Snap-on scanner; 3) Online Coding functions directly connect to OEM server; 4) Top-notch Topology Mapping function
  • J2534 Programming with Smart Box 3.0】 What is super SmartBox 3.0 VCI? Worth 1000$, Smart Box 3.0 is backed on new ISO9141/J1850/SAE J2610/CANFD/DOIP, which enables you to run 14x quicker data trans and advanced OEM J2534 reprogramming for B-MW, Ben-z, F-ord, Jaguar, Land Rover, GW, Volvo, etc. (please reach to us for more details). It also serves as a wireless VCI allowing the vehicle to transmit data to the diagnostic tablet without a physical connection.
  • 【New Released Topology Mapping】Update your X431 PRO 5 to V 7.03.014 to gain Topology Mapping function. This advanced feature, typically found only on tools costing over $3000, provides a comprehensive view of a vehicle's data bus configurations, improving repair efficiency by up to 90%. With just one click, you can gain insights into the layout of a vehicle's system and clear any troubles. Compatibility with your vehicle's brand should be verified by checking the VIN before purchasing.
  • 【LAUNCH X431 PRO 5 with Powerful 50+ Services】Especially designed for pro mechanics and big repair shops, Launch X431 scanner PRO5 is equipped with 50+ hot reset functions for 150 car makes which same as X431 PAD serious. Easy to navigate and help you do ABS Bleeding, TPMS Reset, Oil Reset, EPB Reset, Suspension, BMS, Injector Coding, IMMO, Power balance, Throttle Matching and more. 🚩Notice: we offer 2-year f ree update while other brands generally 1 year.
  • 【A-ctive Test + ECU Coding】Come with appealing bi-directional control to troubleshoot all possible problems for full systems within 5 min.This LAUNCH X431 PRO scanner even develops all practical functions needed by all technicians:1) ECU Coding for replacing, match, relearn, recode new ECU modules;2) Online Coding for B-MW, VW, Porsche, Ben-z to surf OEM data;3) VAG Guided functions ease complex issues;4) Personalization & ADAS improving car performance and driving safety.
Bestseller No. 5
Chipsoft J2534 Pro Diagnostic Cable for Toyota TIS Techstream for Honda HDS 2 in 1 Car Diagnostic Tool J2534 Programming OBD Scanner
  • ♥ The Chipsoft J2534 Pro Cable is a diagnostic interface that is specifically designed for Toyota TIS Techstream and for Honda HDS.
  • ♥ This cable support all software that can support J2534 devices, enabling them to perform various diagnostic functions and access vehicle data.
  • ♥ The 2 in 1 cable supports a wide range for Toyota TIS Techstream and for Honda HDS, as well as accessing real-time sensor data and performing advanced programming functions.
  • ♥ The Chipsoft J2534 Pro Cable is easy to use, with a simple plug-and-play design. It is compatible with Windows operating systems and comes with the necessary drivers and software for seamless integration with the Techstream application.
  • ♥ Support Multi-Language, TIS Techstream Language Available: English, German, French, Spanish, Italian, Chinese. Cars owners and technicians can save time and money by performing in-depth diagnostics and programming tasks themselves.
Bestseller No. 6
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool, Vehicle Communication Interface,Work with Autel MaxiSYS Elite II, Elite, MS908, MS908S Pro, MK908 Pro II, MS908CV, MK908P and PC
  • 【As a multi-protocol Pass-Thru vehicle interface】MaxiFlash Elite is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device. Specially designed to provide users with convenient PC communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, MaxiFlash Elite offers the most significant features desired by OEM customers: reliability, fast performance and flexibility.
  • 【MaxiFlash Elite is an accessory tool for MK908P, MS908S Pro】Autel MaxiSys Elite to program ECUs on specific for BMW and for Benz vehicles, in case you lost the J-2534 programmer. ★★NOTE: J2534 CANNOT directly work with these single devices. After you received the J2534, you HAVE TO send us both the S/N(12 digits) of your tablet MS908S(etc.) and J2534. So, technically, Autel engineers can help you bind J2534 with your devices. The functions are NOT universally compatible. Please send VIN number to 🚘jmxd2022@outlook.com📧🚘 to check compatibility before your order. If need any supports, Please contact us.
  • 【Wireless with advanced networking functions】Built-In Wireless with advanced networking functions and data storage. Fast performance ensures reprogramming even the newest controllers & Internet upgradable and updatable. Autel MaxiFlash Elite is compatiable with MaxiSYS MS908S, MaxiSYS MS908S Pro , MaxiSYS MS908CV, MaxiCOM MK908, MaxiCOM MK908 Pro, MaxiSYS Elite, MaxiSYS Elite II and Personal Computer
  • 【SAE J2534-1 & J2534-2 Standards】Autel MaxiFlash Elite J2534 is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device, which performs standard PassThru J2534 functionality: Compatible with for Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BMW 3G for OEM diagnostics. Autel MaxiFlash J2534 is also specially designed to provide users with P-C communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, reliability and flexibility.
  • 【Supports simultaneous communication Definition in J2534-1】Autel MaxiFlash Elite Reprogramming Device J2534 supports simultaneous communication definition in J2534-1, running 3 protocols at the same time, which greatly improves reprogramming and diagnostic speed. Embedded with the ARM9 Dual-core processor (clocked up to 500MHz), which further boosts the communicating speed.Rugged aluminum case with non-slip rubber end caps, capable of withstanding harsh environment.

Last update on 2024-06-17 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...