SC253 – Hydraulic Electronic Control Unit (HECU) – 2008-2009 Kia Sportage

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October 24, 2022 NHTSA CAMPAIGN NUMBER: 22V800000

Engine Compartment Fire

A fire increases the risk of injury.

 

NHTSA Campaign Number: 22V800000

Manufacturer Kia America, Inc.

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 71,704

 

Summary

Kia America, Inc. (Kia) is recalling certain 2008-2009 Sportage vehicles previously recalled under recall 16V-815. An engine compartment fire originating from around the Hydraulic Electronic Control Unit (HECU) may occur while parked or driving.

 

Remedy

Owners are advised to park outside and away from structures and other vehicles until the recall repair has been performed. Dealers will inspect and replace the HECU, its wiring harness, and its fuses, as necessary, free of charge. Owner notification letters were mailed December 22, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC253.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


SC253
December 2022

HECU INSPECTION/REPLACEMENT AND FUSE REPLACEMENT (SC253)

This bulletin provides information relating to the inspection and, if necessary, replacement of the Hydraulic Electronic Control Unit (HECU) in the 2008-2009MY Sportage (KM) vehicles produced from August 9, 2007 through May 13, 2009 that were previously recalled under Kia’s Campaign SC138. In addition, the two (2) ‘40A’ fuses for the HECU circuits will be replaced with new ‘30A’ and ‘20A’ fuses to prevent an over-current condition in the HECU’s electrical circuit board to mitigate the risk of a fire. An engine compartment fire originating from the area of the HECU may occur while the subject vehicle is being driven or while parked after replacement of the HECU connector cover under the previously launched SC138 recall. Although the exact cause is unknown, it is believed that an internal electrical short circuit can occur from foreign substances remaining on the printed circuit board. Follow the procedure outlined in this publication to inspect the HECU and its wiring harness and connectors for proper functionality and condition and, if necessary, to replace the HECU with a new one. In addition, dealers are to replace the HECU ‘40A’ ABS1 and ABS2 fuses with new ‘20A’ ABS1 and ‘30A’ ABS2 fuses and install new fuse labels. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. NOTE: SC253 is a new recall in addition to the previous launched SC138.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

NOTICE

For the vehicles that have NOT completed SC138 during SC253 visit: SC138 needs to be completed first. The re-inspection of HECU Connector & Wire Harness is not required as it was part of SC138.

DO NOT replace the HECU assembly a second time. All replaced HECU’s will be collected for inspection and are subject to Warranty review and chargeback.

A Vehicle Diagnosis Number (VDN) must be created prior to replacement. If a VDN is not created, Parts Ordering and Warranty claim submission issues WILL occur.

 


HECU INSPECTION/REPLACEMENT AND FUSE REPLACEMENT (SC253)

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2008-2009 MY SPORTAGE VEHICLES
HYDRAULIC ELECTRONIC CONTROL UNIT (HECU) – SAFETY RECALL CAMPAIGN (SC253)
Q & A
December 19, 2022

Q1. What type of campaign is Kia conducting?

A1. Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the hydraulic electronic control unit (HECU).

 

Q2. What vehicles are affected by the recall?

A2. The 2008-2009 MY Sportage vehicles manufactured from August 9, 2007 through May 13, 2009 that were previously recalled under 16V815 (SC138).

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 71,704 vehicles.

 

Q4. What is the concern with the hydraulic electronic control unit (HECU)?

A4. An engine compartment fire originating from the area of the Hydraulic Electronic Control Unit (HECU) may occur while the vehicle is being driven or while parked following replacement of the HECU connector cover under 16V815 (SC138). A fire increases the risk of injury. Customers may experience illumination of ABS warning light, burning/melting smell, and/or smoke from engine compartment. This is a new recall in addition to the previously launched 16V815 (SC138).

 

Q5. Can you describe the recall campaign and fix?

A5. Dealers will inspect the HECU and its wiring harness and connectors for proper functionality and condition. If necessary, dealers will replace the HECU with a new one. In addition, dealers will replace the fuses for the HECU circuits with different capacities to mitigate the fire risk. Kia recommends that vehicle owners park their vehicles outdoors and away from other vehicles or structures until the recall repair has been performed.

 

Q6. How will owners of the affected vehicles be notified?

A6. Kia will send a letter notifying owners of the affected vehicles by first class mail beginning on December 22, 2022.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the letter, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle.

 

Q8. Where were these vehicles produced?

A8. The affected vehicles were produced at a Kia assembly plant in South Korea.

 

Q9. Will this cost vehicle owners any money?

A9. No. Kia will perform the recall repair free of charge at no cost to the customer.

 

Q10. What about customers who may have already paid to have this situation corrected?

A10. If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:

Kia Customer Care Center
Kia America, Inc.
P.O. Box 52410 Irvine, CA
92619-2410
1-800-333-4542

 

A11. Are there any restrictions on an owner’s eligibility?

A11. No.

 

Q12. If a customer has an immediate question, where can they get further information?

A12. The customer can contact their local authorized Kia dealership or call Kia’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2008-2009MY Sportage
Hydraulic Electronic Control Unit (HECU)
Basis of Safety Defect Determination 573.6(c)(6)

November 4, 2016

Kia Motors America, Inc. (KMA) files recall of 2008-2009MY Sportage due to corrosion from improper sealing of the Hydraulic Electronic Control Unit (HECU) wiring harness cover (16V815). Kia dealers instructed to inspect connector pins for corrosion. If no corrosion found, replace connector cover. If corrosion found, replace HECU assembly and connector cover.

 

August 18, 2022

Kia North America (Kia NA) Safety Office receives Vehicle Owner Questionnaire (VOQ) 11479730 involving a 2008MY Sportage alleging ABS warning light illumination and vehicle fire while parked. Vehicle previously had HECU connector cover replaced under 16V815.

 

August 19-September 2, 2022

Kia NA Safety Office reviews customer complaints and identifies potential thermal damage in area of HECU involving 15 vehicles that had previously had the HECU connector cover replaced under recall 16V815.

 

September 2, 2022

Kia NA Safety Office and Kia Corporation (Kia HQ) engineers inspect a 2009MY Sportage incident vehicle and find isolated melting at connecter cover and printed circuit board (PCB) side of HECU.

 

September 9, 2022

Kia NA Safety Office escalates issue to SEL.

 

September 14, 2022

Kia NA Safety Office raises issue to NHTSA during September monthly meeting.

 

September 21, 2022

Kia NA Safety Office ships HECU from inspected 2009MY Sportage to Kia HQ for further evaluation.

 

September 29, 2022

Kia NA Safety Office engineer inspects 2008MY Sportage (VOQ 11479730) and determines fire originated in front right corner of engine compartment in area of HECU; cause unknown due to extent of damage (no HECU wiring, connector, or connector cover evidence remaining).

 

October 6, 2022

Kia HQ provides its evaluation of 2009MY Sportage HECU to Kia NA Safety Office and identifies corroded wiring near connector and foreign substances/corrosion on printed circuit board (PCB).

 

October 12, 2022

Kia NA Safety Office provides investigation updates to NHTSA during October monthly meeting.

 

October 17, 2022

Kia NA Safety Office updates field data analysis from Kia data sources and identifies eight (8) vehicle fires and 15 localized melting/damage incidents (dates of receipt 4/3/2017—9/1/2022).

 

October 17, 2022

Although cause of post-recall fire incidents is unknown and still under investigation, Kia NA decides to recall the 2008-2009MY Sportage vehicles previously recalled under 16V815. No fatalities, injuries or crashes.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
KIA SPORTAGE 2008-2009

 


13 Associated Documents

2008-2009MY Sportage HECU Chronology

RMISC-22V800-0493.pdf 84.455KB

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Defect Notice 573 Report

RCLRPT-22V800-4573.PDF 213.451KB

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Recall Acknowledgement

RCAK-22V800-3961.pdf 645.706KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V800-8866.pdf 82.416KB

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2008-2009 MY SPORTAGE VEHICLES HYDRAULIC ELECTRONIC CONTROL UNIT (HECU) – SAFETY RECALL CAMPAIGN (SC253) Q & A December 19, 2022

RMISC-22V800-4086.pdf 111.878KB

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Recall 573 Report – December 15, 2022

RCLRPT-22V800-4758.PDF 214.255KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V800-1825.pdf 106.85KB

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Remedy Instructions and TSB

RCRIT-22V800-5673.pdf 1116.721KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V800-2016.pdf 239.444KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V800-5046.PDF 211.13KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V800-6940.PDF 211.241KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V800-9604.PDF 211.33KB

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ISSUED Renotification Notice

RCRN-22V800-5378.pdf 185.722KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V800&docType=RCL

 


 

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  • 【 Live Data Graphing + Read/Record/Playback Data stream + Print diagnostic data 】Live Data Graphing,more intuitive to know your vehicle’s problem.Large size Color Screen ;Print Function:Print the diagnose result easily; with user manual and register & update tutorial video uploaded in the link by us,you can Look up it anytime by ONE-CLICK.
  • 【 Find Your Vehicles Here】Launch CRP123 obd2 scanner Supports mainstream vehicles on the world,fit for ACURA VW AUDI AUST FORD BENZ BMW CHRYSLER FIAT GM HOLDEN HONDA HYUNDAI INFINITI JAGUAR ISUZU KIA LANDROVER LEXUS MAZDA MITSUBISHI NISSAN OPEL PORSCHE SAAB SEAT SKODA SMART MERCEDES SPRINTER SUBARU SUZUKI SCION TOYOTA USA FORD VOLVO PEUGEOT CITROEN RENAULT EUROFORD.Etc.
Bestseller No. 10
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-07-01 / Affiliate links / Images from Amazon Product Advertising API

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