SC253 – Hydraulic Electronic Control Unit (HECU) – 2008-2009 Kia Sportage

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October 24, 2022 NHTSA CAMPAIGN NUMBER: 22V800000

Engine Compartment Fire

A fire increases the risk of injury.

 

NHTSA Campaign Number: 22V800000

Manufacturer KiaeBay America, Inc.

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 71,704

 

Summary

KiaeBay America, Inc. (KiaeBay) is recalling certain 2008-2009 Sportage vehicles previously recalled under recall 16V-815. An engine compartment fire originating from around the Hydraulic Electronic Control Unit (HECU) may occur while parked or driving.

 

Remedy

Owners are advised to park outside and away from structures and other vehicles until the recall repair has been performed. Dealers will inspect and replace the HECU, its wiring harness, and its fuses, as necessary, free of charge. Owner notification letters were mailed December 22, 2022. Owners may contact KiaeBay customer service at 1-800-333-4542. KiaeBay’s number for this recall is SC253.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


SC253
December 2022

HECU INSPECTION/REPLACEMENT AND FUSE REPLACEMENT (SC253)

This bulletin provides information relating to the inspection and, if necessary, replacement of the Hydraulic Electronic Control Unit (HECU) in the 2008-2009MY Sportage (KM) vehicles produced from August 9, 2007 through May 13, 2009 that were previously recalled under KiaeBay’s Campaign SC138. In addition, the two (2) ‘40A’ fuses for the HECU circuits will be replaced with new ‘30A’ and ‘20A’ fuses to prevent an over-current condition in the HECU’s electrical circuit board to mitigate the risk of a fire. An engine compartment fire originating from the area of the HECU may occur while the subject vehicle is being driven or while parked after replacement of the HECU connector cover under the previously launched SC138 recall. Although the exact cause is unknown, it is believed that an internal electrical short circuit can occur from foreign substances remaining on the printed circuit board. Follow the procedure outlined in this publication to inspect the HECU and its wiring harness and connectors for proper functionality and condition and, if necessary, to replace the HECU with a new one. In addition, dealers are to replace the HECU ‘40A’ ABS1 and ABS2 fuses with new ‘20A’ ABS1 and ‘30A’ ABS2 fuses and install new fuse labels. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. NOTE: SC253 is a new recall in addition to the previous launched SC138.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

NOTICE

For the vehicles that have NOT completed SC138 during SC253 visit: SC138 needs to be completed first. The re-inspection of HECU Connector & Wire Harness is not required as it was part of SC138.

DO NOT replace the HECU assembly a second time. All replaced HECU’s will be collected for inspection and are subject to Warranty review and chargeback.

A Vehicle Diagnosis Number (VDN) must be created prior to replacement. If a VDN is not created, Parts Ordering and Warranty claim submission issues WILL occur.

 


HECU INSPECTION/REPLACEMENT AND FUSE REPLACEMENT (SC253)

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2008-2009 MY SPORTAGE VEHICLES
HYDRAULIC ELECTRONIC CONTROL UNIT (HECU) – SAFETY RECALL CAMPAIGN (SC253)
Q & A
December 19, 2022

Q1. What type of campaign is KiaeBay conducting?

A1. KiaeBay America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the hydraulic electronic control unit (HECU).

 

Q2. What vehicles are affected by the recall?

A2. The 2008-2009 MY Sportage vehicles manufactured from August 9, 2007 through May 13, 2009 that were previously recalled under 16V815 (SC138).

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 71,704 vehicles.

 

Q4. What is the concern with the hydraulic electronic control unit (HECU)?

A4. An engine compartment fire originating from the area of the Hydraulic Electronic Control Unit (HECU) may occur while the vehicle is being driven or while parked following replacement of the HECU connector cover under 16V815 (SC138). A fire increases the risk of injury. Customers may experience illumination of ABS warning light, burning/melting smell, and/or smoke from engine compartment. This is a new recall in addition to the previously launched 16V815 (SC138).

 

Q5. Can you describe the recall campaign and fix?

A5. Dealers will inspect the HECU and its wiring harness and connectors for proper functionality and condition. If necessary, dealers will replace the HECU with a new one. In addition, dealers will replace the fuses for the HECU circuits with different capacities to mitigate the fire risk. KiaeBay recommends that vehicle owners park their vehicles outdoors and away from other vehicles or structures until the recall repair has been performed.

 

Q6. How will owners of the affected vehicles be notified?

A6. KiaeBay will send a letter notifying owners of the affected vehicles by first class mail beginning on December 22, 2022.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the letter, owners are to contact their authorized KiaeBay dealer to arrange to have the recall performed on their vehicle.

 

Q8. Where were these vehicles produced?

A8. The affected vehicles were produced at a KiaeBay assembly plant in South Korea.

 

Q9. Will this cost vehicle owners any money?

A9. No. KiaeBay will perform the recall repair free of charge at no cost to the customer.

 

Q10. What about customers who may have already paid to have this situation corrected?

A10. If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to KiaeBay via the Owners section (Contact KiaeBay) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to KiaeBay for review and consideration at the following address:

KiaeBay Customer Care Center
KiaeBay America, Inc.
P.O. Box 52410 Irvine, CA
92619-2410
1-800-333-4542

 

A11. Are there any restrictions on an owner’s eligibility?

A11. No.

 

Q12. If a customer has an immediate question, where can they get further information?

A12. The customer can contact their local authorized KiaeBay dealership or call KiaeBay’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2008-2009MY Sportage
Hydraulic Electronic Control Unit (HECU)
Basis of Safety Defect Determination 573.6(c)(6)

November 4, 2016

KiaeBay Motors America, Inc. (KMA) files recall of 2008-2009MY Sportage due to corrosion from improper sealing of the Hydraulic Electronic Control Unit (HECU) wiring harness cover (16V815). KiaeBay dealers instructed to inspect connector pins for corrosion. If no corrosion found, replace connector cover. If corrosion found, replace HECU assembly and connector cover.

 

August 18, 2022

KiaeBay North America (KiaeBay NA) Safety Office receives Vehicle Owner Questionnaire (VOQ) 11479730 involving a 2008MY Sportage alleging ABS warning light illumination and vehicle fire while parked. Vehicle previously had HECU connector cover replaced under 16V815.

 

August 19-September 2, 2022

KiaeBay NA Safety Office reviews customer complaints and identifies potential thermal damage in area of HECU involving 15 vehicles that had previously had the HECU connector cover replaced under recall 16V815.

 

September 2, 2022

KiaeBay NA Safety Office and KiaeBay Corporation (KiaeBay HQ) engineers inspect a 2009MY Sportage incident vehicle and find isolated melting at connecter cover and printed circuit board (PCB) side of HECU.

 

September 9, 2022

KiaeBay NA Safety Office escalates issue to SEL.

 

September 14, 2022

KiaeBay NA Safety Office raises issue to NHTSA during September monthly meeting.

 

September 21, 2022

KiaeBay NA Safety Office ships HECU from inspected 2009MY Sportage to KiaeBay HQ for further evaluation.

 

September 29, 2022

KiaeBay NA Safety Office engineer inspects 2008MY Sportage (VOQ 11479730) and determines fire originated in front right corner of engine compartment in area of HECU; cause unknown due to extent of damage (no HECU wiring, connector, or connector cover evidence remaining).

 

October 6, 2022

KiaeBay HQ provides its evaluation of 2009MY Sportage HECU to KiaeBay NA Safety Office and identifies corroded wiring near connector and foreign substances/corrosion on printed circuit board (PCB).

 

October 12, 2022

KiaeBay NA Safety Office provides investigation updates to NHTSA during October monthly meeting.

 

October 17, 2022

KiaeBay NA Safety Office updates field data analysis from KiaeBay data sources and identifies eight (8) vehicle fires and 15 localized melting/damage incidents (dates of receipt 4/3/2017—9/1/2022).

 

October 17, 2022

Although cause of post-recall fire incidents is unknown and still under investigation, KiaeBay NA decides to recall the 2008-2009MY Sportage vehicles previously recalled under 16V815. No fatalities, injuries or crashes.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
KIAeBaySPORTAGE2008-2009

 


13 Associated Documents

2008-2009MY Sportage HECU Chronology

RMISC-22V800-0493.pdf 84.455KB

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Defect Notice 573 Report

RCLRPT-22V800-4573.PDF 213.451KB

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Recall Acknowledgement

RCAK-22V800-3961.pdf 645.706KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V800-8866.pdf 82.416KB

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2008-2009 MY SPORTAGE VEHICLES HYDRAULIC ELECTRONIC CONTROL UNIT (HECU) – SAFETY RECALL CAMPAIGN (SC253) Q & A December 19, 2022

RMISC-22V800-4086.pdf 111.878KB

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Recall 573 Report – December 15, 2022

RCLRPT-22V800-4758.PDF 214.255KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V800-1825.pdf 106.85KB

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Remedy Instructions and TSB

RCRIT-22V800-5673.pdf 1116.721KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V800-2016.pdf 239.444KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V800-5046.PDF 211.13KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V800-6940.PDF 211.241KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V800-9604.PDF 211.33KB

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ISSUED Renotification Notice

RCRN-22V800-5378.pdf 185.722KB

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  • 【ENGINE/ABS/SRS/TRANSMISSION CODE READER】Don't know what's wrong with your car when the warning light of ABS, transmission, SRS, Engine flashes? NT614 Elite obd2 scanner can pinpoint the problem components. It boasts many functions of engine, abs, srs and transmission such as read & erase fault codes and grapgh live data like engine temp, wheel speed sensor, read transmission temperature, etc. Compared with car repairs, using foxwell nt614 elite is more convenient and a-ffordable.
  • 【ABS BLEEDING OBD SCANNER】Do you always feel the brake pedal was slowly sinking to floor or it's loose after doing a complete front & rear brake job? And then you need to take more time than normal to stop your car, which is very dangerous. That's because when you open the brake system to replace components, air gets inside. To get a firm brake pedal, the air need to be removed by bleeding the brakes. NT614 Elite odb2 scanner can do ABS BLEEDING perfectly for your cars.
  • 【SMART AUTOVIN & LIFETIME F-REE WIFI UPDATE & PERFECT GIFT CHOICE】With the fantastic AUTOVIN function, this nt614 scan tool can get your VIN and vehicle info rapidly. No need to spend much time in finding your VIN and input it one by one. Also, the lifetime f-ree wifi update is provided for more vehicle coverage, bug fixes, newly added parameters. SAVE AT LEAST 1000+ PER YEAR. And this automotive scanner is a best gift for your Dad, Husband, Boyfriend and Handy Men.
Bestseller No. 10
Ancel VD500 OBD2 Scanner Diagnostic Tool for Volkswagen VW Audi Skoda Seat Diagnosis Check Engine Light EPB ABS SRS Code Reader Oil Throttle Position Adaption Brake Pad Reset
  • 【Designed for Volkswagen(VAG) Cars Diagnostics】The VD500 OBD2 scanner is specifically designed to diagnose Volkswagen Group (Fits for VW/Audi/Skoda/ SEAT) 12-volt 16-pin vehicles, but can also be used with other 12-volt (non-Volkswagen) and light trucks (non-electric) vehicles manufactured in 1996 or later that are OBD II -compliant with standard 16-pin OBD II protocols (J1850 VPM, J1850PWM, ISO9141, KWP 2000 and CAN)
  • 【Basic + Special Advanced Functions for VAG Vehicle】The ANCEL VD500 scan tool for vw can not only read and clear codes on engine, ABS, transmission, SAS (not all cars), ESP, TPMS and other systems, but also reset the oil, brake pad(epb service) and throttle position adaption. If you don't know how to do it, please con-tact us in time. Include your car model, year and the function you want to do
  • 【Plug and Play, No Complex Connection】The ANCEL VD500 is truly plug-and-play—no complicated networking or batteries required. Simply connect it and use it anywhere in your car, anytime. Fast, easy, and convenient
  • 【Full Access, No Hidden Costs】Unlike other detectors that charge extra for features, the ANCEL VD500 is 100% no extra additional charges, with no hidden costs. The full functionality is accessible, and the system upgrade is included, a favorite choice among customers
  • 【Wide Compatibility for Volkswagen Cars】The VD500 diagnostic scanner for audi offering for Volkswagen vehicles covers the following vehicles: fits for VW (CC, EOS, Golf, GTI, Jetta, Passat, Phaeton, Polo, Rabbit, Sharan, Tiguan, Touran, Touareg); fits for Audi (A3, A4, A6, A7, A8, A5, Q3, Q5, Q7, R8, RS3, TT, RS, RS5, S4, S6); fits for Skoda (Octavia, Rapid, Yeti, Kodiaq, Fabio, Superb); fits for SEAT (Leon, Ateca, Ibiza, Altea, Cushion, Cord, Alhambra) Diagnostics

 


 

Last update on 2025-05-08 / Affiliate links / Images from Amazon Product Advertising API


 

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