SC247 – Tow Hitch Harness – 2020-2022 Kia Telluride

August 15, 2022 NHTSA CAMPAIGN NUMBER: 22V626000

Tow Hitch Harness Fire While Parked or Driving

A fire while parked or driving can increase the risk of injury.

 

NHTSA Campaign Number: 22V626

Manufacturer KiaeBay logo America, Inc.

Components TRAILER HITCHES

Potential Number of Units Affected 36,417

 

Summary

KiaeBay logo America, Inc. (KiaeBay logo) is recalling certain 2020-2022 Telluride vehicles potentially equipped with a Genuine KiaeBay logo 4-pin tow hitch harness installed as original equipment, or purchased as an accessory through a KiaeBay logo dealership. Debris and moisture accumulation on the tow hitch harness module printed circuit board (PCB) may cause an electrical short, which can result in a fire.

 

Remedy

Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will install a new fuse and a wiring harness extension. Dealers will also inspect and replace the tow hitch harness assembly, as necessary. All repairs will be performed free of charge. Owner notification letters were mailed April 12, 2023. Owners may contact KiaeBay logo customer service at 1-800-333-4542. KiaeBay logo’s number for this recall is SC247.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


SC247 (Rev 2, 04/11/2023)

TRAILER TOW HITCH HARNESS REPAIR AND FUSE/LABEL REPLACEMENT (SC247)

This bulletin provides information to inspect the tow hitch harness assembly and, based on the inspection, either repair the tow hitch harness assembly with a protective harness extension or replace the tow hitch harness assembly with a new one on certain 2020-2022MY Telluride (ON) vehicles produced from January 9, 2019 through August 12, 2022, equipped with a Genuine KiaeBay logo 4-pin Tow Hitch harness accessory (Refer to page 8). In addition, this bulletin also provides information to replace the TRAILER 1 ‘30A’ fuse with a new ‘15A’ fuse if fuse has not been previously replaced. A fire may occur in the area of the tow hitch harness module while driving or while the vehicle is parked with the ignition OFF. Foreign materials and moisture contamination on the tow hitch harness module printed circuit board (PCB) may result in an electrical short circuit, increasing the risk of a tow hitch harness module fire. A fire increases the risk of injury. Follow the procedure outlined in this publication to inspect and, as necessary, repair or replace the tow hitch harness assembly and, if not previously done, install the lower amperage fuse and junction box cover label. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

Inspection Procedure: SC247E and SC247F

NOTICE

VINs under SC247E & SC247F ONLY Dealer Installed Option DIO vehicles require an inspection of the trailer tow hitch option on the vehicle.

Inspect the rear of the vehicle (SC247E&F).

Vehicle is not equipped with a tow hitch harness. No further action is required.

Vehicle is equipped with a ‘Genuine KiaeBay logo’ 7-Pin tow hitch harness. No further action is required.

Vehicle is equipped with an aftermarket tow hitch harness, (4 or 7 Pin). No further action is required.

Vehicle is equipped with a ‘Genuine KiaeBay logo’ 4-Pin tow hitch harness. If so, proceed to the ‘Repair Procedure’ on page 3.

 

Repair Procedure:

1. Open the hood and remove the engine room fuse block cover and set aside.

2a. Remove the ‘TRAILER’ 15A or 30A fuse from the area in the fuse block, if not already removed.

2b. Note: It may be necessary to use a set of pliers to remove a 15A fuse if previously installed under SC247A/B.

  • If a 30A fuse was present, discard it.
  • If a 15A fuse was previously installed, place it aside for now for later use.

3. Using a digital multimeter (DMM), turn the selection knob and set it to Milliamps (mA).
(When using SC197 multimeter) PN: DT-830D

IMPORTANT

This test procedure must be performed with the ignition ‘OFF’. (DO NOT ‘START’ the engine at any time during the test procedure.

4. Using the two (2) SST Multimeter jumper leads, carefully contact the two (2) exposed pin contacts on the ‘TRAILER’ fuse location as shown.

5. Upon touching the two (2) fuse insert pin contacts, the DMM will display between 0 and 20mA and then start to decrease towards 0mA as the circuit goes back to sleep.

Measure the Multimeter value/reading for at least 5-6 seconds.

  • If the DMM displays 13mA or less, proceed to repair the trailer hitch harness ‘extension’. Continue to step 6.
  • If the DMM displays 13mA or more, then replace the trailer hitch harness ‘assembly’ by referring to:

    “Service Materials → Accessory Information → Body (Interior and Exterior) → 2020 – Telluride (ON) Tow Hitch Harness (S9F67 AC001) Isheet” on KGIS and then skip to step 16.

6. Raise the vehicle on a lift to gain access to the trailer hitch harness at the rear of the vehicle.

7a. Cut the one (1) or two (2) cable ties securing the trailer hitch harness to the vehicle.

7b. Loosen the four (4) trailer hitch harness bracket retaining bolts.

8a. Detach the 4-pin trailer hitch harness from the trailer hitch and allow to hang down freely.

8b. Align the ‘new’ 4-pin trailer hitch harness extension against the existing 4-pin trailer harness on the vehicle.

9a. Mark the existing 4-pin trailer harness and carefully, cut the existing harness’s outer corrugate/insulation tubing on the vehicle.

9b. Using wire cutters, cut-off the end of the existing trailer harness from the vehicle.

10. Strip 12mm (0.5” in.) off each of the four (4) wires and then twist the loose wire strands together.

11. Take the new 4-pin wire harness extension, match the corresponding colors and crimp each of the four (4) wires butt-connectors to the vehicle harness.

Note: Crimp each butt-connector individually and gently pull on each wire after crimping to ensure it is secured.

12. Using a heat gun, direct hot air to the butt-connectors to allow them to shrink tight for a water-proof seal.

13. Slide the loose corrugated/insulation tubing from the new wire harness extension over the repair area (butt-connectors) and align the markings.

14. Using electrical tape, wrap the loose wire harness corrugated/insulation tubing around both corrugated/insulation tube ends.

15. Reinstall the trailer hitch 4-pin connector to the tow hitch on the vehicle in the reverse order of removal.

Note: Be sure to secure the harness to the same location of the previously removed cable ties from step 7a. (Refer to iSheet)

16. 30A FUSE → 15A FUSE (X)

  • If a 15A fuse was previously removed, re-install the 15A fuse (X).
  • If a 30A fuse was removed, replaced with a ‘new’ 15A fuse (X).

IMPORTANT

Ensure to replace the TRAILER 1 ‘30A’ fuse with the new ‘15A’ fuse.

17. Adhere the new ‘15A’ label (X) to the bottom of the junction fuse box cover, where shown.

18. Reinstall the junction box cover and close the hood.

19. Perform the trailer lighting Function Check List below and confirm normal operation.

 

AFFECTED VEHICLE RANGE:

ModelProduction Date Range
Telluride (ON)January 9, 2019 to August 12, 2022

 

REQUIRED TOOL:

Tool NamePart NumberComments
Multimeter

DT-830D*

SC197MeterOnly one (1) multimeter set was  auto shipped to each dealer by  MPA, P/N: KQ589 4C100QQK.

Additional warrantable concerns will be handled by Snap-On Business Solutions*.

SC197Leads
4-Pin Trailer Light

Wire Circuit Tester**

N/ALocally Sourced

*Call Snap-on Business Solutions at (888) 542-1011 for lead replacements or defective meter. ** Dealers will receive a one-time reimbursement for the purchase of a 4-Pin Trailer Light Wire Circuit Tester. A credit of $10.00 will be issued in the Dealer statement.

 

REQUIRED PART:

Part NamePart NumberQty.
15A Fuse & Label Kit18790 04930QQK1
4-Pin Trailer Tow Hitch Extension HarnessS9F67 AC900QQK1
4-Pin Trailer Tow Hitch Harness AssemblyS9F67 AC4001

 


2020-2022 MY TELLURIDE VEHICLES – TOW HITCH HARNESS
SAFETY RECALL CAMPAIGN (SC247)
Q & A – INTERIM NOTICE
October 10, 2022

 

Q1. What type of campaign is KiaeBay logo conducting?

A1. KiaeBay logo America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the 4-pin tow hitch harness accessory.

 

Q2. What vehicles are affected by the recall?

A2. Certain 2020-2022 MY Telluride vehicles manufactured from January 9, 2019 to August 12, 2022.

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 36,417 vehicles
(27,744 units of 2020MY Telluride vehicles equipped with a 4-pin tow hitch harness as PIO: 27,744 and 8,673 units of 2020-2022 MY Telluride vehicles equipped with a 4-pin tow hitch harness as DIO, according to part sales records)

 

Q4. What is the concern with the Tow Hitch Harness?

A4. A fire may occur in the area of the tow hitch harness module while driving or while the vehicle is parked with the ignition off. Foreign material and moisture contamination on the tow hitch harness module printed circuit board (PCB) may result in an electrical short circuit, thereby increasing the risk of a tow hitch harness module fire. The origin of PCB contamination is currently unknown but is under investigation. A fire increases the risk of injury.

 

Q5. Can you describe the recall campaign and fix?

A5. KiaeBay logo dealers will install a new fuse with a different capacity, as an initial remedy, to mitigate fire risk. When the final remedy becomes available, KiaeBay logo will send a follow-up notice to dealers and customers. The new fuse installation and the final remedy will be performed free of charge at no cost to the customer.

 

Q6. How will owners of the affected vehicles be notified?

A6. KiaeBay logo will send an interim notice of this recall to owners of the affected 2020-2022 MY Telluride vehicles that may be equipped with a Genuine KiaeBay logo 4-pin tow hitch harness installed as optional equipment. The purpose of this letter is to keep owners informed of KiaeBay logo’s recall implementation plan. KiaeBay logo will send a follow-up notice when the final remedy becomes available.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the letter, owners are to verify whether or not their vehicle is equipped with a tow hitch harness and, if it is, which type (7-pin or 4-pin) it is equipped with in order to determine the eligibility of this recall. Eligible vehicle owners are instructed to bring their vehicles to an authorized KiaeBay logo Dealer to have the initial repair performed on their vehicles free of charge at no cost to them. Customers are advised to park their vehicles outdoors and away from other vehicles or structures until the new fuse is installed. Upon receipt of the follow up notice, owners are to contact their authorized KiaeBay logo dealer to arrange to have to have the final recall repair performed.

 

Q8. Where were these vehicles produced?

A8. The affected Telluride vehicles were produced at a KiaeBay logo assembly plant in the U.S.

 

Q9. Will this cost vehicle owners any money?

A9. No. KiaeBay logo will perform the recall repair free of charge at no cost to the customer.

 

Q10. Are there any restrictions on an owner’s eligibility?

A10. Only 2020-2022 MY Telluride vehicles that have a Genuine KiaeBay logo 4-pin tow hitch harness installed are eligible.

 

Q11. If a customer has an immediate question, where can they get further information?

A11. The customer can contact their local authorized KiaeBay logo dealership or call KiaeBay logo’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2020-2022 MY TELLURIDE VEHICLES – TOW HITCH HARNESS
SAFETY RECALL CAMPAIGN (SC247)
Q & A – FOLLOW-UP NOTICE
April 10, 2023

 

Q1. What type of campaign is KiaeBay logo conducting?

A1. KiaeBay logo America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the 4-pin tow hitch harness accessory.

 

Q2. What vehicles are affected by the recall?

A2. Certain 2020-2022 MY Telluride vehicles manufactured from January 9, 2019 to August 12, 2022.

 

Q3. How many customer vehicles are affected by this recall?

A3. Approximately 36,417 vehicles
(27,744 units of 2020MY Telluride vehicles equipped with a 4-pin tow hitch harness as a port installed option PIO and 8,673 units of 2020-2022 MY Telluride vehicles equipped with a 4-pin tow hitch harness as a dealer installed option DIO, according to part sales records)

 

Q4. What is the concern with the Tow Hitch Harness?

A4. A fire may occur in the area of the tow hitch harness module while driving or while the vehicle is parked with the ignition off. Foreign material and moisture contamination on the tow hitch harness module printed circuit board (PCB) may result in an electrical short circuit, thereby increasing the risk of a tow hitch harness module fire. A fire increases the risk of injury.

 

Q5. Can you describe the recall campaign and fix?

A5. If the customer had the initial remedy completed (fuse replacement): KiaeBay logo dealers will inspect and, if necessary, replace the tow hitch harness assembly. In addition, dealers will install a wiring harness extension to prevent moisture intrusion into the tow hitch module.
If the customer has not had the initial remedy completed: KiaeBay logo dealers will inspect and, if necessary, replace the tow hitch harness assembly. In addition, KiaeBay logo dealers will install a new fuse with a different capacity to address the fire risk while the vehicle is in operation or parked and also install a wiring harness extension to prevent moisture intrusion into the tow hitch module.

 

Q6. How will owners of the affected vehicles be notified?

A6. KiaeBay logo will send a follow-up notice of this recall to owners of the affected 2020-2022 MY Telluride vehicles that may be equipped with a Genuine KiaeBay logo 4-pin tow hitch harness installed as optional equipment beginning on April 12, 2023.

 

Q7. What should vehicle owners do when they receive the notification?

A7. Upon receipt of the letter, owners are to verify whether or not their vehicle is equipped with a tow hitch harness and, if it is, which type (7-pin or 4-pin) it is equipped with in order to determine the eligibility of this recall. Eligible vehicle owners are instructed to bring their vehicles to an authorized KiaeBay logo Dealer to have the recall performed on their vehicles free of charge at no cost to them. Customers are advised to park their vehicles outdoors and away from other vehicles or structures until the recall is performed.

 

Q8. Where were these vehicles produced?

A8. The affected Telluride vehicles were produced at a KiaeBay logo assembly plant in the U.S.

 

Q9. Will this cost vehicle owners any money?

A9. No. KiaeBay logo will perform the recall repair free of charge at no cost to the customer.

 

Q10. Are there any restrictions on an owner’s eligibility?

A10. Only 2020-2022 MY Telluride vehicles that have a Genuine KiaeBay logo 4-pin tow hitch harness installed are eligible.

 

Q11. If a customer has an immediate question, where can they get further information?

A11. The customer can contact their local authorized KiaeBay logo dealership or call KiaeBay logo’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2020-2022MY Telluride
Tow Hitch Harness
Basis of Safety Defect Determination 573.6(c)(6)

 

October 18, 2021

KiaeBay logo Canada (KCA) notifies KiaeBay logo North America (KiaeBay logo NA) Safety Office of fire incident in Canada potentially originating from area of trailer hitch harness in a 2020MY Telluride. KiaeBay logo NA Safety Office begins to monitor field data.

 

October 19, 2021

KiaeBay logo NA Safety Office places Telluride trailer harness on automatic warranty return part request.

 

November 22, 2021

KiaeBay logo America Consumer Affairs department receives customer complaint in the U.S. alleging fire in the lefthand rear of the 2020MY Telluride (“incident vehicle”) after vehicle parked for one hour.

 

December 1, 2021

KiaeBay logo NA Safety Office engineer inspects incident vehicle and identifies fire originating from trailer hitch module. Trailer hitch harness collected for further investigation. Automatic warranty return part request continues.

 

December 6, 2021— April 5, 2022

KiaeBay logo NA Safety Office collects two (2) additional warranty returned parts. Visual examination of collected parts show localized melting at trailer hitch module.

 

April 8, 2022

KiaeBay logo NA Safety Office escalates issue to SEL.

 

April 22-27, 2022

KiaeBay logo NA Safety Office contacts and meets with supplier to review findings, collected parts, data and to provide incident vehicle part for supplier’s analysis.

 

May 6, 2022

Supplier provides KiaeBay logo NA Safety Office its analysis of parts collected independently from Canadian market. Supplier identifies  findings are inconclusive.

 

May 11, 2022

KiaeBay logo NA Safety Office presents issue to NHTSA during May monthly meeting and advises that it will continue to investigate.

June 3, 2022Supplier provides KiaeBay logo NA Safety Office with its detailed evaluation of parts collected from the U.S. and Canadian markets. X-rays of U.S. collected part indicates origin of thermal damage near an unused portion of PCB. X-rays of Canadian collected part indicates electrical activity near power and ground terminals.

 

June 8, 2022

KiaeBay logo NA Safety Office presents supplier investigation results to NHTSA during June monthly meeting and that KiaeBay logo’s investigation of cause continues.

 

June 22—July 21, 2022

KiaeBay logo NA Safety Office retains third-party engineering firm and ships incident vehicle part, exemplar parts, and warranty returned parts to engineering firm for investigation.  KiaeBay logo NA Safety Office advises NHTSA during July monthly meeting of retention of a third-party engineering firm to further investigate and determine root cause.

 

June 24—July 29, 2022

KiaeBay logo’s third-party engineering firm conducts various scans, x-rays and fault recreation analyses and provides preliminary investigation results of three (3) parts showing two separate fire propagation patterns. Parts with each propagation pattern are identified to contain contamination on the printed circuit boards (PCBs) indicated by elevated Chloride concentrations. Fire propagation patterns are duplicated with two (2) sample PCBs.

 

August 1—August 4, 2022

KiaeBay logo NA Safety Office and KiaeBay logo’s third-party engineering firm meet with supplier to discuss findings. KiaeBay logo’s third-party engineering firm provides additional details regarding incident vehicle part and identifies Chloride and Tin in the presence of moisture can, over time, result in a resistive fault which can lead to fire but that the source of contamination is unknown.

 

August 8, 2022

KiaeBay logo NA decides to recall certain 2020-2022MY Telluride vehicles equipped with the KiaeBay logo Genuine 4-pin tow hitch harness accessory. Six (6) fires (5 of 6 “fires” involve localized melting only) involving the 2020MY Telluride. Although there are no fires involving the 2021-2022MY Telluride vehicles, KiaeBay logo is also including certain 2021-2022MY Telluride vehicles as a precautionary measure since the 4-pin tow hitch harness could have been installed in these vehicles as a dealer installed option.  No fatalities, injuries or crashes.

 


3 Affected Products

Vehicle

MAKEMODELYEAR
KIAeBay logoTELLURIDE2020-2022

 


19 Associated Documents

2020-2022MY Telluride Tow Hitch Harness Chronology

RMISC-22V626-6531.pdf 90.233KB

 


Defect Notice 573 Report

RCLRPT-22V626-4406.PDF 214.19KB

 


Recall Acknowledgement

RCAK-22V626-5277.pdf 645.865KB

 


Recall 573 Report – 9/29/22

RCLRPT-22V626-8636.PDF 214.844KB

 


Recall 573 Report

RCLRPT-22V626-8456.PDF 214.844KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V626-3692.pdf 112.577KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V626-9978.pdf 88.519KB

 


2020-2022 MY TELLURIDE VEHICLES – TOW HITCH HARNESS SAFETY RECALL CAMPAIGN (SC247) Q & A – INTERIM NOTICE October 10, 2022

RMISC-22V626-7113.pdf 133.051KB

 


Remedy Instructions and TSB

RCRIT-22V626-1607.pdf 654.745KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V626-3826.pdf 180.283KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V626-8883.pdf 278.706KB

 


Recall 573 Report – February 15, 2023

RCLRPT-22V626-9236.PDF 214.955KB

 


2020-2022 MY TELLURIDE VEHICLES – TOW HITCH HARNESS SAFETY RECALL CAMPAIGN (SC247) Q & A – FOLLOW-UP NOTICE April 10, 2023

RMISC-22V626-4864.pdf 153.91KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V626-3930.pdf 135.455KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V626-4187.pdf 111.825KB

 


Remedy Instructions and TSB

RCRIT-22V626-5773.pdf 1533.39KB

 


Remedy Instructions and TSB

RCRIT-22V626-3229.pdf 1573.835KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V626-6018.PDF 242.686KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V626-3102.PDF 327.227KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V626&docType=RCL

 


 

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Last update on 2026-05-25 / Affiliate links / Images from Amazon Product Advertising API


 

 


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