SC241 – Front Seat Belt Pretensioners – 2021-2022 Kia Sorento Hybrid & 2022 Sorento Plug-in Hybrid

June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V447000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.

 

NHTSA Campaign Number: 22V447

Manufacturer KiaeBay logo Motors America

Components SEAT BELTS

Potential Number of Units Affected 17,199

 

Summary

KiaeBay logo Motors America (KiaeBay logo) is recalling certain 2021-2022 Sorento Hybrid and 2022 Sorento Plug-in Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioner(s) may explode upon deployment.

 

Remedy

Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact KiaeBay logo customer service at 1-800-333-4542. KiaeBay logo’s number for this recall is SC241. This recall expands and replaces NHTSA recall number 22V-127. Vehicles already repaired under the previous recall will need to have the new remedy completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


SC241
July 2022

SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241)

This bulletin provides information for the installation of Micro Gas Generator (MGG) protection caps on the front driver-side and passenger-side seat belt pretensioners on certain 2021-2022MY Sorento (P/HEV) (MQ4) vehicles described in the table below:

MYModelProduction Date
2021-2022Sorento HEV09/02/2020 to 05/18/2022
2022Sorento PHEV06/29/2021 to 05/16/2022

 

The front driver-side and passenger-side seat belts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Follow the procedure outlined in this publication to install the MGG protection caps on the seat belt pretensioners. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

BEST PRACTICES

When scheduling a customer repair with limited parts availability and parts ordering restriction requiring VIN entry to order the part, it is recommended that the part be ordered at the time the appointment is scheduled so that it can be available when the customer arrives at your dealer on the appointment date.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

Repair Procedure:

1a. Open the rear door.

1b. Open the tool box cover to access battery.

1c. Disconnect the negative (-) battery terminal.

CAUTION

Wait for at least 3 minutes before attempting to disconnect any electrical connections.

 

2. Partially detach the door rubber seal from both front and rear driver (left) doors, enough to clear the center pillar lower trim area.

IMPORTANT

The repair outlined in this publication will be applied to both front driver left) and passenger ( right ) side seat belt pretensioners.

 

3. Remove the bottom seat belt retaining bolt (A).

Tightening torque for bolt (A)
28.9-39.7 lb. ft 39.2 53.9 N.m)

NOTICE

Use a non-marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.

 

4. Carefully detach and remove the center pillar lower trim (B).

NOTICE

Replace any damaged fasteners during removal P/N 82315 2P000

 

5a. Remove the seat belt pretensioner (C) retaining bolt (D).

Tightening torque for bolt (D)
28.9-39.7 lb. ft 39.2 53.9 N.m)

5b. Disconnect the two (2) connectors.

For additional tips, information, click the icon or scan the QR code to watch MGG Cap Kit Installation video (Steps 6-7).

5c. Place the pretensioner down on the floor and locate the Micro Gas Generator (MGG) (E) installation area.

 

6. Install the MGG cap (F) in the direction shown.

 

7. Install the four (4) MGG cap (F) retaining screws.

Tightening torque for screws
18-22 lb. in 2.1 2.6 N.m)

Note: Dimple dot marking on the surface of the outside (left) MGG cap.

CAUTION

Ensure to evenly space the gap between the opposite cap ends as screws are tightened. Uneven tightening of the cap screws can cause the cap end ( to crack. D O NOT exceed the recommended torque specification

 

8. Reinstall all removed parts in the reverse order of removal.

Note: Replace any damaged clips during removal.

 

9. Repeat steps 2-8 for the opposite side, front seat belt pretensioner.

 

10. Reconnect the negative battery terminal. Turn ignition ‘ON’ and the SRS indicator lamp should be turned ‘ON’ for 6 seconds and then turn ‘OFF’.

 

11. Confirm normal vehicle operation and that all warning lights are OFF.

AFFECTED VEHICLE RANGE:

ModelProduction Date Range
Sorento HEV (MQ4 HEV)September 2, 2020 to May 18, 2022
Sorento PHEV (MQ4 PHEV)June 29, 2021 to May 16, 2022

 

REQUIRED PART:

Part NamePart NumberQty.
Seat Belt Pretensioner MGG Cap Kit88820 AACAPQQK1
Fastener*82315 2P0003 per side

(if needed)

*Replace only if damaged.

 


SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES
FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN
Q & A
June 27, 2022

 

Q1. What type of campaign is KiaeBay logo conducting?

KiaeBay logo America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners.

 

Q2. What vehicles are affected by the recall?

All 2021 MY and certain 2022 MY KiaeBay logo Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 at a KiaeBay logo assembly plant in Korea.

Certain 2022 MY KiaeBay logo Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022 at a KiaeBay logo assembly plant in Korea.

 

Q3. Why is this limited to Sorento HEV and Sorento PHEV vehicles?

This recall is limited to 2021-2022 MY Sorento HEV vehicles and 2022 MY Sorento PHEV vehicles produced in Korea.  The 100% gas-powered model of the Sorento vehicles produced at a KiaeBay logo assembly plant in the US are equipped with seatbelt pretensioners from a different supplier.  Therefore, they are NOT affected by this recall.

 

Q4. How many customer vehicles are affected by this recall?

Approximately 17,199 vehicles

 

Q5. What is the concern with the seatbelt pretensioners?

The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes.  An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury.

 

Q6. Can you describe the recall campaign and fix?

Dealers will be instructed to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.

 

Q7. What should vehicle owners who received a seatbelt pretensioner(s) replacement (SC231) do?

Customers that had either the left, right or both pretensioner(s) replaced will need to contact their authorized KiaeBay logo dealer to have the protective cap installed.  Customers that have not had SC231 performed, will not need to have the pretensioner replaced, as the repair procedure has been enhanced to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.

Once the owner notifications are mailed for this new recall, SC241 will supersede the previously launched SC231 (or 22V127).

 

Q8. How will owners of the affected vehicles be notified?

KiaeBay logo will send a letter notifying owners of the affected vehicles by first class mail on or before August 19, 2022.

 

Q9. What should vehicle owners do when they receive the notification?

Upon receipt of the letter, owners are to contact their authorized KiaeBay logo dealer to arrange to have the recall performed on their vehicle.

 

Q10. Will this cost vehicle owners any money?

No. KiaeBay logo will perform the recall repair at no cost to the customer.

 

Q11. What about customers who may have already paid to have this situation corrected?

If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to KiaeBay logo via the Owners section (Contact KiaeBay logo) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to KiaeBay logo for review and consideration at the following address:

Consumer Assistance Center
KiaeBay logo America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410
1-800-333-4542

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local authorized KiaeBay logo dealership or call KiaeBay logo’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid
Seatbelt Pretensioner
Basis of Safety Defect Determination 573.6(c)(6)

 

March 4, 2022

Although there have been no abnormal pretensioner deployment incidents involving the 2022MY KiaeBay logo Sorento Hybrid & Plug-in Hybrid vehicles, KiaeBay logo submits a recall notice regarding the front seatbelt pretensioners for certain 2022MY Sorento Hybrid and Plug-in Hybrid vehicles as a precautionary measure since those vehicles used the same seatbelt pretensioner as the Hyundai Singapore incident vehicle. KiaeBay logo continues to monitor field incidents and evaluate the existence of any potential issue.

 

March 5-May 19, 2022

KiaeBay logo monitors field data and confirms no abnormal pretensioner deployment incidents in any KiaeBay logo vehicles globally.

 

May 20-June 7, 2022

KiaeBay logo HQ conducts preliminary evaluation for certain KiaeBay logo vehicle models equipped with similar seatbelt with the same pretensioner as certain Hyundai models.  The subject KiaeBay logo vehicles did not identify any possible pretensioner rupture conditions. None of the KiaeBay logo vehicles exhibited the same unique deployment characteristics as those identified with the Hyundai models. KiaeBay logo HQ confirms no abnormal seatbelt pretensioner deployments in any KiaeBay logo vehicles globally.

 

June 8, 2022

KiaeBay logo NA Safety Office presents preliminary evaluation results to NHTSA during June monthly meeting.

 

June 8-16, 2022

KiaeBay logo HQ conducts further evaluation and sled testing using incident crash pulse from Hyundai Singapore incident and duplicates pretensioner rupture on 2021-2022MY Sorento Hybrid and 2022MY Sorento Plug-in Hybrid.

KiaeBay logo HQ provides its evaluation and test results to KiaeBay logo NA Safety Office.

 

June 16, 2022

KiaeBay logo NA decides to recall the 2021MY Sorento Hybrid and certain 2022MY Sorento Hybrid and Sorento Plug-in Hybrid vehicles, including those vehicles within the scope of Recall 22V127. No abnormal pretensioner deployment incidents. No fatalities, injuries, crashes or fires.

 


3 Affected Products

Vehicles

MAKEMODELYEAR
KIAeBay logoSORENTO HYBRID2021-2022
KIAeBay logoSORENTO PHEV2022

 


12 Associated Documents

SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN Q & A: June 27, 2022

RMISC-22V447-0696.pdf 134.469KB

 


Recall Acknowledgement

RCAK-22V447-7025.pdf 645.278KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V447-1197.pdf 134.632KB

 


Defect Notice 573 Report

RCLRPT-22V447-3079.PDF 214.318KB

 


2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid Seatbelt Pretensioner Chronology

RMISC-22V447-8294.pdf 24.382KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V447-6876.pdf 139.39KB

 


Remedy Instructions and TSB

RCRIT-22V447-8160.pdf 868.23KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-4653.pdf 244.717KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-0588.pdf 246.402KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V447-5872.PDF 211.139KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V447-4187.PDF 211.246KB

 


Recall Quarterly Report #3, 2023-1

RCLQRT-22V447-7461.PDF 211.333KB

 


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