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June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V447000
Seat Belt Pretensioners May Explode
An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.
NHTSA Campaign Number: 22V447
Manufacturer Kia Motors America
Components SEAT BELTS
Potential Number of Units Affected 17,199
Summary
Kia Motors America (Kia) is recalling certain 2021-2022 Sorento Hybrid and 2022 Sorento Plug-in Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioner(s) may explode upon deployment.
Remedy
Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC241. This recall expands and replaces NHTSA recall number 22V-127. Vehicles already repaired under the previous recall will need to have the new remedy completed.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Kia has a Recall
SC241
July 2022
SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241)
This bulletin provides information for the installation of Micro Gas Generator (MGG) protection caps on the front driver-side and passenger-side seat belt pretensioners on certain 2021-2022MY Sorento (P/HEV) (MQ4) vehicles described in the table below:
MY | Model | Production Date |
2021-2022 | Sorento HEV | 09/02/2020 to 05/18/2022 |
2022 | Sorento PHEV | 06/29/2021 to 05/16/2022 |
The front driver-side and passenger-side seat belts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Follow the procedure outlined in this publication to install the MGG protection caps on the seat belt pretensioners. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.
BEST PRACTICES
When scheduling a customer repair with limited parts availability and parts ordering restriction requiring VIN entry to order the part, it is recommended that the part be ordered at the time the appointment is scheduled so that it can be available when the customer arrives at your dealer on the appointment date.
NOTICE
There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.
Repair Procedure:
1a. Open the rear door.
1b. Open the tool box cover to access battery.
1c. Disconnect the negative (-) battery terminal.
CAUTION
Wait for at least 3 minutes before attempting to disconnect any electrical connections.
2. Partially detach the door rubber seal from both front and rear driver (left) doors, enough to clear the center pillar lower trim area.
IMPORTANT
The repair outlined in this publication will be applied to both front driver left) and passenger ( right ) side seat belt pretensioners.
3. Remove the bottom seat belt retaining bolt (A).
Tightening torque for bolt (A)
28.9-39.7 lb. ft 39.2 53.9 N.m)
NOTICE
Use a non-marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.
4. Carefully detach and remove the center pillar lower trim (B).
NOTICE
Replace any damaged fasteners during removal P/N 82315 2P000
5a. Remove the seat belt pretensioner (C) retaining bolt (D).
Tightening torque for bolt (D)
28.9-39.7 lb. ft 39.2 53.9 N.m)
5b. Disconnect the two (2) connectors.
5c. Place the pretensioner down on the floor and locate the Micro Gas Generator (MGG) (E) installation area.
6. Install the MGG cap (F) in the direction shown.
7. Install the four (4) MGG cap (F) retaining screws.
Tightening torque for screws
18-22 lb. in 2.1 2.6 N.m)
Note: Dimple dot marking on the surface of the outside (left) MGG cap.
CAUTION
Ensure to evenly space the gap between the opposite cap ends as screws are tightened. Uneven tightening of the cap screws can cause the cap end ( to crack. D O NOT exceed the recommended torque specification
8. Reinstall all removed parts in the reverse order of removal.
Note: Replace any damaged clips during removal.
9. Repeat steps 2-8 for the opposite side, front seat belt pretensioner.
10. Reconnect the negative battery terminal. Turn ignition ‘ON’ and the SRS indicator lamp should be turned ‘ON’ for 6 seconds and then turn ‘OFF’.
11. Confirm normal vehicle operation and that all warning lights are OFF.
AFFECTED VEHICLE RANGE:
Model | Production Date Range |
Sorento HEV (MQ4 HEV) | September 2, 2020 to May 18, 2022 |
Sorento PHEV (MQ4 PHEV) | June 29, 2021 to May 16, 2022 |
REQUIRED PART:
Part Name | Part Number | Qty. |
Seat Belt Pretensioner MGG Cap Kit | 88820 AACAPQQK | 1 |
Fastener* | 82315 2P000 | 3 per side
(if needed) |
*Replace only if damaged.
SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES
FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN
Q & A
June 27, 2022
Q1. What type of campaign is Kia conducting?
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners.
Q2. What vehicles are affected by the recall?
All 2021 MY and certain 2022 MY Kia Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 at a Kia assembly plant in Korea.
Certain 2022 MY Kia Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022 at a Kia assembly plant in Korea.
Q3. Why is this limited to Sorento HEV and Sorento PHEV vehicles?
This recall is limited to 2021-2022 MY Sorento HEV vehicles and 2022 MY Sorento PHEV vehicles produced in Korea. The 100% gas-powered model of the Sorento vehicles produced at a Kia assembly plant in the US are equipped with seatbelt pretensioners from a different supplier. Therefore, they are NOT affected by this recall.
Q4. How many customer vehicles are affected by this recall?
Approximately 17,199 vehicles
Q5. What is the concern with the seatbelt pretensioners?
The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury.
Q6. Can you describe the recall campaign and fix?
Dealers will be instructed to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.
Q7. What should vehicle owners who received a seatbelt pretensioner(s) replacement (SC231) do?
Customers that had either the left, right or both pretensioner(s) replaced will need to contact their authorized Kia dealer to have the protective cap installed. Customers that have not had SC231 performed, will not need to have the pretensioner replaced, as the repair procedure has been enhanced to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.
Once the owner notifications are mailed for this new recall, SC241 will supersede the previously launched SC231 (or 22V127).
Q8. How will owners of the affected vehicles be notified?
Kia will send a letter notifying owners of the affected vehicles by first class mail on or before August 19, 2022.
Q9. What should vehicle owners do when they receive the notification?
Upon receipt of the letter, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle.
Q10. Will this cost vehicle owners any money?
No. Kia will perform the recall repair at no cost to the customer.
Q11. What about customers who may have already paid to have this situation corrected?
If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:
Consumer Assistance Center
Kia America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542
Q12. Are there any restrictions on an owner’s eligibility?
No.
Q13. If a customer has an immediate question, where can they get further information?
The customer can contact their local authorized Kia dealership or call Kia’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).
2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid
Seatbelt Pretensioner
Basis of Safety Defect Determination 573.6(c)(6)
March 4, 2022
Although there have been no abnormal pretensioner deployment incidents involving the 2022MY Kia Sorento Hybrid & Plug-in Hybrid vehicles, Kia submits a recall notice regarding the front seatbelt pretensioners for certain 2022MY Sorento Hybrid and Plug-in Hybrid vehicles as a precautionary measure since those vehicles used the same seatbelt pretensioner as the Hyundai Singapore incident vehicle. Kia continues to monitor field incidents and evaluate the existence of any potential issue.
March 5-May 19, 2022
Kia monitors field data and confirms no abnormal pretensioner deployment incidents in any Kia vehicles globally.
May 20-June 7, 2022
Kia HQ conducts preliminary evaluation for certain Kia vehicle models equipped with similar seatbelt with the same pretensioner as certain Hyundai models. The subject Kia vehicles did not identify any possible pretensioner rupture conditions. None of the Kia vehicles exhibited the same unique deployment characteristics as those identified with the Hyundai models. Kia HQ confirms no abnormal seatbelt pretensioner deployments in any Kia vehicles globally.
June 8, 2022
Kia NA Safety Office presents preliminary evaluation results to NHTSA during June monthly meeting.
June 8-16, 2022
Kia HQ conducts further evaluation and sled testing using incident crash pulse from Hyundai Singapore incident and duplicates pretensioner rupture on 2021-2022MY Sorento Hybrid and 2022MY Sorento Plug-in Hybrid.
Kia HQ provides its evaluation and test results to Kia NA Safety Office.
June 16, 2022
Kia NA decides to recall the 2021MY Sorento Hybrid and certain 2022MY Sorento Hybrid and Sorento Plug-in Hybrid vehicles, including those vehicles within the scope of Recall 22V127. No abnormal pretensioner deployment incidents. No fatalities, injuries, crashes or fires.
3 Affected Products
Vehicles
MAKE | MODEL | YEAR |
KIA | SORENTO HYBRID | 2021-2022 |
KIA | SORENTO PHEV | 2022 |
12 Associated Documents
SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN Q & A: June 27, 2022
RMISC-22V447-0696.pdf 134.469KB
Recall Acknowledgement
RCAK-22V447-7025.pdf 645.278KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V447-1197.pdf 134.632KB
Defect Notice 573 Report
RCLRPT-22V447-3079.PDF 214.318KB
2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid Seatbelt Pretensioner Chronology
RMISC-22V447-8294.pdf 24.382KB
Manufacturer Notices(to Dealers,etc)
Remedy Instructions and TSB
RCRIT-22V447-8160.pdf 868.23KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V447-4653.pdf 244.717KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V447-0588.pdf 246.402KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V447-5872.PDF 211.139KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V447-4187.PDF 211.246KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V447-7461.PDF 211.333KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V447&docType=RCL
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SEOCONTENT-START
A printed copy is for reference only; publication information can be updated at any time. Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical publications are listed in ‘Service Releases’ and has the latest service information that has been released. GROUP MODEL Safety Recall Campaign 2021-2022MY Sorento HEV (MQ4 HEV) 2022MY Sorento PHEV (MQ4 PHEV) NUMBER DATE SC241 July 2022 SAFETY RECALL CAMPAIGN SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241) This bulletin provides information for the installation of Micro Gas Generator (MGG) protection caps on the front driver-side and passenger-side seat belt pretensioners on certain 2021-2022MY Sorento (P/HEV) (MQ4) vehicles described in the table below: MY Model Production Date 2021-2022 Sorento HEV 09/02/2020 to 05/18/2022 2022 Sorento PHEV 06/29/2021 to 05/16/2022 The front driver-side and passenger-side seat belts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Follow the procedure outlined in this publication to install the MGG protection caps on the seat belt pretensioners. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs. SUBJECT: There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin. To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → War ranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer. NOTICE When scheduling a customer repair with limited parts availability and parts ordering restriction requiring VIN entry to order the part, it is recommended that the part be ordered at the time the appointment is scheduled so that it can be available when the customer arrives at your dealer on the appointment date. BEST PRACTICES SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241) Page 2 of 5 Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC241 Sorento P/HEV (MQ4) July 2022 SUBJECT: Repair Procedure: 1a. 1b. 1c. Open the rear door. Open the tool box cover to access battery. Disconnect the negative (-) battery terminal. 2. Partially detach the door rubber seal from both front and rear driver (left) doors, enough to clear the center pillar lower trim area. 3. Remove the bottom seat belt retaining bolt (A). 4. Carefully detach and remove the center pillar lower trim (B). The repair outlined in this publication The repair outlined in this publication will be applied to both front driver will be applied to both front driver ((left)left) and passenger (and passenger (rightright) side seat ) side seat belt pretensioners.belt pretensioners. IMPORTANTIMPORTANT Use a non Use a non–marring trim removal tool marring trim removal tool (such as (such as SnapSnap–onon®® Part Number PBN5 Part Number PBN5 or equivalent) to avoid damaging trim or equivalent) to avoid damaging trim pieces.pieces. NOTICENOTICE Tightening torque for Tightening torque for bolt (A)bolt (A):: 28.9 28.9 –– 39.7 39.7 lb.lb.ftft ((39.2 39.2 –– 53.953.9 N.m)N.m) W Wait for at least 3 minutes ait for at least 3 minutes before before attempting to disconnect any attempting to disconnect any electrical connections.electrical connections. CAUTIONCAUTION Replace any damaged fasteners Replace any damaged fasteners during removalduring removal,, P/N 82315 2P000P/N 82315 2P000.. NOTICENOTICE A B Page 3 of 5 Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC241 Sorento P/HEV (MQ4) July 2022 SEAT BELT PRETENSIONER MGG PROTECTION CAP SUBJECT: INSTALLATION (SC241) 5a. Remove the seat belt pretensioner (C) retaining bolt (D). 5b. Disconnect the two (2) connectors. 5c. Place the pretensioner down on the floor and locate the Micro Gas Generator (MGG) (E) installation area. 6. Install the MGG cap (F) in the direction shown. FACE UP Tightening torque for Tightening torque for bolt (D)bolt (D):: 28.9 28.9 –– 39.7 39.7 lb.lb.ftft ((39.2 39.2 –– 53.953.9 N.m)N.m) For additional tips, information, click the icon or scan the QR code to watch MGG Cap Kit Installation video (Steps 6-7). S c a n Click C D E F SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241) Page 4 of 5 Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC241 Sorento P/HEV (MQ4) July 2022 SUBJECT: 7. Install the four (4) MGG cap (F) retaining screws. Note: Dimple dot marking on the surface of the outside (left) MGG cap. 8. Reinstall all removed parts in the reverse order of removal. Note: Replace any damaged clips during removal. 9. Repeat steps 2-8 for the opposite side, front seat belt pretensioner. 10. Reconnect the negative battery terminal. Turn ignition ‘ON’ and the SRS indicator lamp should be turned ‘ON’ for 6 seconds and then turn ‘OFF’. 11. Confirm normal vehicle operation and that all warning lights are OFF. Tightening torque for Tightening torque for screwsscrews:: 18 18 — 2222 lb.lb.inin ((2.1 2.1 — 2.62.6 N.m)N.m) Ensure to evenly space the gap between Ensure to evenly space the gap between the opposite cap ends the opposite cap ends as screws are as screws are tightened. Uneven tightening of the cap tightened. Uneven tightening of the cap screws can cause the cap endscrews can cause the cap end(s)(s) toto crack. crack. DDO NOTO NOT exceed the exceed the recommended torque specificationrecommended torque specification.. CAUTIONCAUTION F Page 5 of 5 Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC241 Sorento P/HEV (MQ4) July 2022 SEAT BELT PRETENSIONER MGG PROTECTION CAP SUBJECT: INSTALLATION (SC241) AFFECTED VEHICLE RANGE: Model Production Date Range Sorento HEV (MQ4 HEV) September 2, 2020 to May 18, 2022 Sorento PHEV (MQ4 PHEV) June 29, 2021 to May 16, 2022 REQUIRED PART: *Replace only if damaged. Part Name Part Number Figure Qty. Seat Belt Pretensioner MGG Cap Kit 88820 AACAPQQK 1 Fastener* 82315 2P000 3 per side (if needed) WARRANTY INFORMATION: N Code: N99 C Code: C99 Refer to Warranty Bulletin 2022-27 for claim submission procedures. Claim Type Causal P/N Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty. R 898P0 S1000 0 (SC241) Seat Belt Pretensioner MGG Protection Cap Installation 221079R0 0.7 M/H 88820 AACAPQQK and 82315 2P000 (up to 6) 1 VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SSCC241241 when accessing the WebDCS system.when accessing the WebDCS system. NOTICENOTICE
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Kia America, Inc. Corporate Headquarters 111 Peters Canyon Road, Irvine, CA 92606-1790 USA IMPORTANT SAFETY RECALL (NHTSA Recall Number: 22V447) This notice applies to your vehicle: (Insert VIN) August 17, 2022 Dear Kia Sorento HEV/PHEV Vehicle Owner: Kia has identified a defect in your vehicle which relates to motor vehicle safety. This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kia America, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2021-2022 MY Kia Sorento HEV vehicles and certain 2022 MY Kia Sorento PHEV vehicles. The defect can result in abnormal pretensioner deployment, thereby increasing the risk of injury. Our records indicate that you own or lease one of the potentially affected vehicles. What Is The Problem? The front driver-side and passenger-side seatbelts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could project metal fragments into the vehicle and strike occupants, increasing the risk of injury. Kia Will Secure the Driver and Front Passenger-Side Seatbelt Pretensioners With A Cap At No Cost To You. Kia dealers will secure the driver and front passenger-side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment. This recall will be performed at no cost to you. The estimated time required to perform the recall will be approximately one (1) to two (2) hours. We recommend that you contact your Kia dealer to schedule a service appointment by phone or online to minimize inconvenience. What Should You Do? • In the interest of the safety of your passengers, as well as your own safety, please immediately contact your authorized Kia dealer to arrange for the recall repair to be performed on your vehicle. • To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this information (see the bottom of this letter for more information about QR code use): What If You Have Already Paid To Have This Situation Corrected? If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com or mail your receipts with a copy of the attached Request for Reimbursement form directly to Kia for review and consideration: SC241 Kia Customer Care Center Kia America, Inc. P.O. Box 52410 Irvine, CA 92619-2410 1-800-333-4542 Pursuant to the General Reimbursement Plan issued by Kia pursuant to Federal Regulation 49 CFR 573.13, Kia will use its best efforts to respond to your claim within sixty (60) days of receipt and at that time Kia may either accept or reject that claim or it may request more information to evaluate the claim. Have You Changed Your Address Or Sold Your Kia? If you have changed your home address, sold your Kia vehicle, or no longer own your vehicle, please complete the attached prepaid “Change of Address/Ownership” card and mail it to us. You can also contact the Kia Customer Care Center phone number listed above. What If You Are A Vehicle Lessor? What If You Have Other Questions? If your dealer does not respond to your service request in a timely manner, we suggest that you call Kia’s Customer Care Center at 1-800-333-4542. This number has TTY capability. If you still are not satisfied that we have remedied this situation without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. This action has been taken in the interest of your safety, and we regret any inconvenience this situation may cause you. Sincerely, Customer Care Department Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. QR Code Use: • A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos. • With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace. • Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions. REQUEST FOR REIMBURSEMENT FORM SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com (MyKia>Contact Us or directly at this link: https://ksupport.kiausa.com/ConsumerAffairs). If you do not have access to a computer or prefer to submit your request by mail, please complete this Request for Reimbursement and mail it to the following address for review and consideration, along with backup documentation: Kia Customer Care Center Kia America, Inc. P. O. Box 52410 Irvine, CA 92619-2410 1-800-333-4542 Please allow at least sixty (60) days for review and response. Customer First Name: Customer Last Name: Attach the following: o Repair Order showing: o Name & address of person paying for the repair o Vehicle Identification Number (VIN) of vehicle repaired o Description of the problem repaired Date of repair, mileage at the time of repair and total cost of claimed repair expense o Evidence of Payment of Repair showing: o Date of Payment o Amount Paid (e.g., copies of cancelled check or credit card receipt) I certify that the documents attached to this Request for Reimbursement are true and accurate and should be used as the basis for a reimbursement to me under this campaign. CLAIMANT’S SIGNATURE: ____________________________________________ _________________________________________ Signature Print Name Customer Address: Customer City: State: Zip: Phone #: ( ) – Email: Vehicle Identification Number: Mileage at Time of Repair: Date of Repair: / / Amount of Reimbursement Requested $
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Kia America, Inc. Corporate Headquarters 111 Peters Canyon Road, Irvine, CA 92606-1790 USA IMPORTANT SAFETY RECALL (NHTSA Recall Number: 22V447) This notice applies to your vehicle: (Insert VIN) August 17, 2022 Dear Kia Sorento HEV/PHEV Vehicle Owner: Kia has identified a defect in your vehicle which relates to motor vehicle safety. This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kia America, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2021-2022 MY Kia Sorento HEV vehicles and certain 2022 MY Kia Sorento PHEV vehicles. The defect can result in abnormal pretensioner deployment, thereby increasing the risk of injury. Our records indicate that you own or lease one of the potentially affected vehicles. On May 3, 2022, a different recall notice (22V127 or Kia’s Reference # SC231) was sent to you regarding the replacement of the front seatbelt pretensioner(s). This new recall and repair supersedes the previously launched 22V127 recall. What Is The Problem? The front driver-side and passenger-side seatbelts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could project metal fragments into the vehicle and strike occupants, increasing the risk of injury. Kia Will Secure the Driver and Front Passenger-Side Seatbelt Pretensioners With A Cap At No Cost To You. If you did not have the previous recall performed (22V127), you will not need to have the pretensioner(s) replaced. That prior repair procedure has been enhanced to secure the driver and front passenger-side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment. IMPORTANT: If you had the left, right or both front seatbelt pretensioner(s) replaced under the previous recall, you will still need to contact your authorized Kia dealer to have the protective cap installed for both seatbelt pretensioners. This recall will be performed at no cost to you regardless of the status of the previous recall. The estimated time required to perform the recall will be approximately one (1) to two (2) hours. We recommend that you contact your Kia dealer to schedule a service appointment by phone or online to minimize inconvenience. What Should You Do? • In the interest of the safety of your passengers, as well as your own safety, please immediately contact your authorized Kia dealer to arrange for the recall repair to be performed on your vehicle. • To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this information (see the bottom of this letter for more information about QR code use): SC241 What If You Have Already Paid To Have This Situation Corrected? If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com or mail your receipts with a copy of the attached Request for Reimbursement form directly to Kia for review and consideration: Kia Customer Care Center Kia America, Inc. P.O. Box 52410 Irvine, CA 92619-2410 1-800-333-4542 Pursuant to the General Reimbursement Plan issued by Kia pursuant to Federal Regulation 49 CFR 573.13, Kia will use its best efforts to respond to your claim within sixty (60) days of receipt and at that time Kia may either accept or reject that claim or it may request more information to evaluate the claim. Have You Changed Your Address Or Sold Your Kia? If you have changed your home address, sold your Kia vehicle, or no longer own your vehicle, please complete the attached prepaid “Change of Address/Ownership” card and mail it to us. You can also contact the Kia Customer Care Center phone number listed above. What If You Are A Vehicle Lessor? What If You Have Other Questions? If your dealer does not respond to your service request in a timely manner, we suggest that you call Kia’s Customer Care Center at 1-800-333-4542. This number has TTY capability. If you still are not satisfied that we have remedied this situation without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. This action has been taken in the interest of your safety, and we regret any inconvenience this situation may cause you. Sincerely, Customer Care Department Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. QR Code Use: • A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos. • With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace. • Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions. REQUEST FOR REIMBURSEMENT FORM SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com (MyKia>Contact Us or directly at this link: https://ksupport.kiausa.com/ConsumerAffairs). If you do not have access to a computer or prefer to submit your request by mail, please complete this Request for Reimbursement and mail it to the following address for review and consideration, along with backup documentation: Kia Customer Care Center Kia America, Inc. P. O. Box 52410 Irvine, CA 92619-2410 1-800-333-4542 Please allow at least sixty (60) days for review and response. Customer First Name: Customer Last Name: Attach the following: o Repair Order showing: o Name & address of person paying for the repair o Vehicle Identification Number (VIN) of vehicle repaired o Description of the problem repaired Date of repair, mileage at the time of repair and total cost of claimed repair expense o Evidence of Payment of Repair showing: o Date of Payment o Amount Paid (e.g., copies of cancelled check or credit card receipt) I certify that the documents attached to this Request for Reimbursement are true and accurate and should be used as the basis for a reimbursement to me under this campaign. CLAIMANT’S SIGNATURE: ____________________________________________ _________________________________________ Signature Print Name Customer Address: Customer City: State: Zip: Phone #: ( ) – Email: Vehicle Identification Number: Mileage at Time of Repair: Date of Repair: / / Amount of Reimbursement Requested $
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SC241 June 22, 2022 ATTENTION: ALL DEALER PARTS & SERVICE MANAGERS Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners on the following vehicles: • All 2021 MY and certain 2022 MY Kia Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 and • Certain 2022 MY Kia Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022. The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Dealers will secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment. The Technical Service Bulletin that provides vehicle inspection and repair procedures, affected VIN production range, and warranty claim information will be posted on the Kia Global Information System (KGIS) at www.kiatechinfo.com. Enclosed you will find a copy of the owner notification letter and a Q&A Guide for recall questions, both of which describe the issue. Note that any vehicle owner who has already paid for related repairs can submit a request for reimbursement online via the Owner’s Section of www.kia.com. Kia will mail notices to the affected vehicle owners on or before August 19, 2022. Also, please make certain the appropriate personnel in your dealership are familiar with the details of this recall to ensure proper responses to customer inquiries and requests to have the recall performed on their vehicles. This Safety Recall Campaign represents an opportunity for your service department to deliver an exceptional service experience (e.g., flexible service appointment process, car wash and vacuum and timely service). NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied. LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose. If you have any questions, please contact your Kia District Parts and Service Manager. Sincerely, Kia Service Department Enclosures
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SC241 June 22, 2022 ATTENTION: ALL DEALER PRINCIPALS Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners on the following vehicles: •All 2021 MY and certain 2022 MY Kia Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 and•Certain 2022 MY Kia Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022. The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Dealers will secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment. Your Service Manager was sent a copy of the owner notification letter and a Q&A guide for recall questions both of which describe the issue and information on how to access the list of affected vehicles. Kia will start mailing notices to the affected vehicle owners on or before August 19, 2022 What Should You Do? Please make certain the appropriate personnel in your dealership are familiar with the details of this recall campaign to ensure proper responses to customer inquiries and requests to have the campaign performed on their vehicles. NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied. LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose. If you have any questions, please contact your Kia District Parts & Service Manager. Sincerely, Kia Service Department Enclosures
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-447 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Kia Motors America Submission Date : JUN 23, 2022 NHTSA Recall No. : 22V-447 Manufacturer Recall No. : SC241 Manufacturer Information : Manufacturer Name : Kia Motors America Address : 111 Peters Canyon Road Irvine CA 92606 Company phone : 800-333-4542 Population : Number of potentially involved : 17,199 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2022 Kia Sorento Hybrid Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : HYBRID ELECTRIC Descriptive Information : All 2021 model year and certain 2022 model year Sorento Hybrid vehicles manufactured from September 2, 2020 through May 18, 2022. (12,346 vehicles) The recall population was determined by a review of vehicle production and supplier records, including those previously involved in Recall 22V127. As a result, this recall supersedes Recall 22V127. The vehicles subject to this recall were not produced in VIN order. Customers seeking information about their specific vehicle will be referred to Kia’s Consumer Assistance Center or their Kia dealer. Production Dates : SEP 02, 2020 – MAY 18, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2022-2022 Kia Sorento Plug-in Hybrid Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : HYBRID ELECTRIC Descriptive Information : Certain 2022 model year Sorento Plug-in Hybrid vehicles manufactured from June 29, 2021 through May 16, 2022. 17,199 (4,853 vehicles) The recall population was determined by a review of vehicle production and supplier records, including those previously involved in Recall 22V127. As a result, this recall supersedes Recall 22V127. The vehicles subject to this recall were not produced in VIN order. Customers seeking information about their specific vehicle will be referred to Kia’s Consumer Assistance Center or their Kia dealer. Production Dates : JUN 29, 2021 – MAY 16, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-447 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The front driver and passenger-side seatbelts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over pressurization of the pretensioner pipe during certain crashes. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment increasing the risk of injury. Description of the Cause : The cause of the abnormal seatbelt pretensioner deployment is due to over pressurization of the pretensioner pipe during certain crashes. Identification of Any Warning that can Occur : None. Involved Components : Component Name 1 : S/BELT ASSY-FR LH Component Description : Seatbelt assembly w/pretensioner, driver side Component Part Number : 88810-P4500 Component Name 2 : S/BELT ASSY-FR RH Component Description : Seatbelt assembly w/pretensioner, passenger side Component Part Number : 88820-P4500 Supplier Identification : Component Manufacturer Name : Samsong Address : Jungdong St, 62-30, Seongsan-Gu, Gyeongsangnam-do Changwon Foreign States 51533 Country : Korea, Republic of Chronology : See attached document titled “2021-2022MY Sorento Hybrid and 2022MY Sorento Plug-in Hybrid Seatbelt Part 573 Safety Recall Report 22V-447 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Pretensioner Chronology” Description of Remedy : Description of Remedy Program : All owners of the subject vehicles will be notified by first class mail with instructions to bring their vehicles to a Kia dealer to have both the driver and front passenger-side seatbelt pretensioners’ micro gas generator and delivery pipe secured with a cap to prevent potential abnormal deployment. Kia will reimburse owners for repair expenses already incurred pursuant to Kia’s General Reimbursement Plan filed May 10, 2022. How Remedy Component Differs from Recalled Component : The front seatbelt pretensioners’ micro gas generator and delivery pipe are secured with a cap. Identify How/When Recall Condition was Corrected in Production : A vent hole was added to the front seatbelt pretensioners’ delivery pipe installed in 2022MY Sorento Hybrid and Plug-in Hybrid vehicles produced beginning on May 24, 2022. 2022MY Sorento Hybrid vehicles produced from May 19, 2022 through May 23, 2022 and Sorento Plug-in Hybrid vehicles produced from May 17, 2022 through May 23, 2022 are being repaired at the ports before delivery to Kia dealers and thus are not within the scope of this recall. Recall Schedule : Description of Recall Schedule : The dealer notice was already posted to the Kia dealer portal on June 22, 2022 and will be in the U.S. mail by June 28, 2022. The owner notices will be mailed on or before August 19, 2022. Planned Dealer Notification Date : JUN 23, 2022 – JUN 28, 2022 Planned Owner Notification Date : AUG 19, 2022 – AUG 19, 2022 * NR – Not Reported
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