SC241 – Front Seat Belt Pretensioners – 2021-2022 Kia Sorento Hybrid & 2022 Sorento Plug-in Hybrid

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June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V447000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.


NHTSA Campaign Number: 22V447

Manufacturer Kia Motors America

Components SEAT BELTS

Potential Number of Units Affected 17,199



Kia Motors America (Kia) is recalling certain 2021-2022 Sorento Hybrid and 2022 Sorento Plug-in Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioner(s) may explode upon deployment.



Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC241. This recall expands and replaces NHTSA recall number 22V-127. Vehicles already repaired under the previous recall will need to have the new remedy completed.



Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to


Check if your Kia has a Recall


July 2022


This bulletin provides information for the installation of Micro Gas Generator (MGG) protection caps on the front driver-side and passenger-side seat belt pretensioners on certain 2021-2022MY Sorento (P/HEV) (MQ4) vehicles described in the table below:

MY Model Production Date
2021-2022 Sorento HEV 09/02/2020 to 05/18/2022
2022 Sorento PHEV 06/29/2021 to 05/16/2022


The front driver-side and passenger-side seat belts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Follow the procedure outlined in this publication to install the MGG protection caps on the seat belt pretensioners. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.



When scheduling a customer repair with limited parts availability and parts ordering restriction requiring VIN entry to order the part, it is recommended that the part be ordered at the time the appointment is scheduled so that it can be available when the customer arrives at your dealer on the appointment date.



There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.


Repair Procedure:

1a. Open the rear door.

1b. Open the tool box cover to access battery.

1c. Disconnect the negative (-) battery terminal.


Wait for at least 3 minutes before attempting to disconnect any electrical connections.


2. Partially detach the door rubber seal from both front and rear driver (left) doors, enough to clear the center pillar lower trim area.


The repair outlined in this publication will be applied to both front driver left) and passenger ( right ) side seat belt pretensioners.


3. Remove the bottom seat belt retaining bolt (A).

Tightening torque for bolt (A)
28.9-39.7 lb. ft 39.2 53.9 N.m)


Use a non-marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.


4. Carefully detach and remove the center pillar lower trim (B).


Replace any damaged fasteners during removal P/N 82315 2P000


5a. Remove the seat belt pretensioner (C) retaining bolt (D).

Tightening torque for bolt (D)
28.9-39.7 lb. ft 39.2 53.9 N.m)

5b. Disconnect the two (2) connectors.

For additional tips, information, click the icon or scan the QR code to watch MGG Cap Kit Installation video (Steps 6-7).

5c. Place the pretensioner down on the floor and locate the Micro Gas Generator (MGG) (E) installation area.


6. Install the MGG cap (F) in the direction shown.


7. Install the four (4) MGG cap (F) retaining screws.

Tightening torque for screws
18-22 lb. in 2.1 2.6 N.m)

Note: Dimple dot marking on the surface of the outside (left) MGG cap.


Ensure to evenly space the gap between the opposite cap ends as screws are tightened. Uneven tightening of the cap screws can cause the cap end ( to crack. D O NOT exceed the recommended torque specification


8. Reinstall all removed parts in the reverse order of removal.

Note: Replace any damaged clips during removal.


9. Repeat steps 2-8 for the opposite side, front seat belt pretensioner.


10. Reconnect the negative battery terminal. Turn ignition ‘ON’ and the SRS indicator lamp should be turned ‘ON’ for 6 seconds and then turn ‘OFF’.


11. Confirm normal vehicle operation and that all warning lights are OFF.


Model Production Date Range
Sorento HEV (MQ4 HEV) September 2, 2020 to May 18, 2022
Sorento PHEV (MQ4 PHEV) June 29, 2021 to May 16, 2022



Part Name Part Number Qty.
Seat Belt Pretensioner MGG Cap Kit 88820 AACAPQQK 1
Fastener* 82315 2P000 3 per side

(if needed)

*Replace only if damaged.


Q & A
June 27, 2022


Q1. What type of campaign is Kia conducting?

Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners.


Q2. What vehicles are affected by the recall?

All 2021 MY and certain 2022 MY Kia Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 at a Kia assembly plant in Korea.

Certain 2022 MY Kia Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022 at a Kia assembly plant in Korea.


Q3. Why is this limited to Sorento HEV and Sorento PHEV vehicles?

This recall is limited to 2021-2022 MY Sorento HEV vehicles and 2022 MY Sorento PHEV vehicles produced in Korea.  The 100% gas-powered model of the Sorento vehicles produced at a Kia assembly plant in the US are equipped with seatbelt pretensioners from a different supplier.  Therefore, they are NOT affected by this recall.


Q4. How many customer vehicles are affected by this recall?

Approximately 17,199 vehicles


Q5. What is the concern with the seatbelt pretensioners?

The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes.  An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury.


Q6. Can you describe the recall campaign and fix?

Dealers will be instructed to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.


Q7. What should vehicle owners who received a seatbelt pretensioner(s) replacement (SC231) do?

Customers that had either the left, right or both pretensioner(s) replaced will need to contact their authorized Kia dealer to have the protective cap installed.  Customers that have not had SC231 performed, will not need to have the pretensioner replaced, as the repair procedure has been enhanced to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.

Once the owner notifications are mailed for this new recall, SC241 will supersede the previously launched SC231 (or 22V127).


Q8. How will owners of the affected vehicles be notified?

Kia will send a letter notifying owners of the affected vehicles by first class mail on or before August 19, 2022.


Q9. What should vehicle owners do when they receive the notification?

Upon receipt of the letter, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle.


Q10. Will this cost vehicle owners any money?

No. Kia will perform the recall repair at no cost to the customer.


Q11. What about customers who may have already paid to have this situation corrected?

If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:

Consumer Assistance Center
Kia America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410


Q12. Are there any restrictions on an owner’s eligibility?



Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local authorized Kia dealership or call Kia’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at (Owner’s Section).


2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid
Seatbelt Pretensioner
Basis of Safety Defect Determination 573.6(c)(6)


March 4, 2022

Although there have been no abnormal pretensioner deployment incidents involving the 2022MY Kia Sorento Hybrid & Plug-in Hybrid vehicles, Kia submits a recall notice regarding the front seatbelt pretensioners for certain 2022MY Sorento Hybrid and Plug-in Hybrid vehicles as a precautionary measure since those vehicles used the same seatbelt pretensioner as the Hyundai Singapore incident vehicle. Kia continues to monitor field incidents and evaluate the existence of any potential issue.


March 5-May 19, 2022

Kia monitors field data and confirms no abnormal pretensioner deployment incidents in any Kia vehicles globally.


May 20-June 7, 2022

Kia HQ conducts preliminary evaluation for certain Kia vehicle models equipped with similar seatbelt with the same pretensioner as certain Hyundai models.  The subject Kia vehicles did not identify any possible pretensioner rupture conditions. None of the Kia vehicles exhibited the same unique deployment characteristics as those identified with the Hyundai models. Kia HQ confirms no abnormal seatbelt pretensioner deployments in any Kia vehicles globally.


June 8, 2022

Kia NA Safety Office presents preliminary evaluation results to NHTSA during June monthly meeting.


June 8-16, 2022

Kia HQ conducts further evaluation and sled testing using incident crash pulse from Hyundai Singapore incident and duplicates pretensioner rupture on 2021-2022MY Sorento Hybrid and 2022MY Sorento Plug-in Hybrid.

Kia HQ provides its evaluation and test results to Kia NA Safety Office.


June 16, 2022

Kia NA decides to recall the 2021MY Sorento Hybrid and certain 2022MY Sorento Hybrid and Sorento Plug-in Hybrid vehicles, including those vehicles within the scope of Recall 22V127. No abnormal pretensioner deployment incidents. No fatalities, injuries, crashes or fires.


3 Affected Products




12 Associated Documents


RMISC-22V447-0696.pdf 134.469KB

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Recall Acknowledgement

RCAK-22V447-7025.pdf 645.278KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V447-1197.pdf 134.632KB

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Defect Notice 573 Report

RCLRPT-22V447-3079.PDF 214.318KB

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2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid Seatbelt Pretensioner Chronology

RMISC-22V447-8294.pdf 24.382KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V447-6876.pdf 139.39KB

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Remedy Instructions and TSB

RCRIT-22V447-8160.pdf 868.23KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-4653.pdf 244.717KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-0588.pdf 246.402KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V447-5872.PDF 211.139KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V447-4187.PDF 211.246KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V447-7461.PDF 211.333KB

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  • 【 Error Fault Code Reader】Except the full 10 modes OBD2 diagnostic functions like, retrieving I/M readiness, Freeze Frame Data, Read Dynamic Data stream and V-ehicle Information, O2 Sensor Test, EVAP Test of F-uel Tank System (Mode 8) and Advanced On-board Monitoring (Mode 6), launch crp123 obd2 scanner can not only reveal what error codes your car is producing, but also erase your v-ehicle’s check engine light after problem fixed, the DTC help and explanation also tell you the exact problem.
  • 【 Live Data Graphing + Read/Record/Playback Data stream + Print diagnostic data 】Live Data Graphing,more intuitive to know your vehicle’s problem.Large size Color Screen ;Print Function:Print the diagnose result easily; with user manual and register & update tutorial video uploaded in the link by us,you can Look up it anytime by ONE-CLICK.
Bestseller No. 10
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-07-01 / Affiliate links / Images from Amazon Product Advertising API

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