SC241 – Front Seat Belt Pretensioners – 2021-2022 Kia Sorento Hybrid & 2022 Sorento Plug-in Hybrid

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June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V447000

Seat Belt Pretensioners May Explode

An exploding seat belt pretensioner can project metal fragments into the vehicle, striking vehicle occupants and resulting in injury.

 

NHTSA Campaign Number: 22V447

Manufacturer Kia Motors America

Components SEAT BELTS

Potential Number of Units Affected 17,199

 

Summary

Kia Motors America (Kia) is recalling certain 2021-2022 Sorento Hybrid and 2022 Sorento Plug-in Hybrid vehicles. In the event of a crash, the front driver-side and/or passenger-side seat belt pretensioner(s) may explode upon deployment.

 

Remedy

Dealers will secure the seat belt pretensioners with a cap, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC241. This recall expands and replaces NHTSA recall number 22V-127. Vehicles already repaired under the previous recall will need to have the new remedy completed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


SC241
July 2022

SEAT BELT PRETENSIONER MGG PROTECTION CAP INSTALLATION (SC241)

This bulletin provides information for the installation of Micro Gas Generator (MGG) protection caps on the front driver-side and passenger-side seat belt pretensioners on certain 2021-2022MY Sorento (P/HEV) (MQ4) vehicles described in the table below:

MY Model Production Date
2021-2022 Sorento HEV 09/02/2020 to 05/18/2022
2022 Sorento PHEV 06/29/2021 to 05/16/2022

 

The front driver-side and passenger-side seat belts in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes. An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury. Follow the procedure outlined in this publication to install the MGG protection caps on the seat belt pretensioners. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

BEST PRACTICES

When scheduling a customer repair with limited parts availability and parts ordering restriction requiring VIN entry to order the part, it is recommended that the part be ordered at the time the appointment is scheduled so that it can be available when the customer arrives at your dealer on the appointment date.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

Repair Procedure:

1a. Open the rear door.

1b. Open the tool box cover to access battery.

1c. Disconnect the negative (-) battery terminal.

CAUTION

Wait for at least 3 minutes before attempting to disconnect any electrical connections.

 

2. Partially detach the door rubber seal from both front and rear driver (left) doors, enough to clear the center pillar lower trim area.

IMPORTANT

The repair outlined in this publication will be applied to both front driver left) and passenger ( right ) side seat belt pretensioners.

 

3. Remove the bottom seat belt retaining bolt (A).

Tightening torque for bolt (A)
28.9-39.7 lb. ft 39.2 53.9 N.m)

NOTICE

Use a non-marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.

 

4. Carefully detach and remove the center pillar lower trim (B).

NOTICE

Replace any damaged fasteners during removal P/N 82315 2P000

 

5a. Remove the seat belt pretensioner (C) retaining bolt (D).

Tightening torque for bolt (D)
28.9-39.7 lb. ft 39.2 53.9 N.m)

5b. Disconnect the two (2) connectors.

For additional tips, information, click the icon or scan the QR code to watch MGG Cap Kit Installation video (Steps 6-7).

5c. Place the pretensioner down on the floor and locate the Micro Gas Generator (MGG) (E) installation area.

 

6. Install the MGG cap (F) in the direction shown.

 

7. Install the four (4) MGG cap (F) retaining screws.

Tightening torque for screws
18-22 lb. in 2.1 2.6 N.m)

Note: Dimple dot marking on the surface of the outside (left) MGG cap.

CAUTION

Ensure to evenly space the gap between the opposite cap ends as screws are tightened. Uneven tightening of the cap screws can cause the cap end ( to crack. D O NOT exceed the recommended torque specification

 

8. Reinstall all removed parts in the reverse order of removal.

Note: Replace any damaged clips during removal.

 

9. Repeat steps 2-8 for the opposite side, front seat belt pretensioner.

 

10. Reconnect the negative battery terminal. Turn ignition ‘ON’ and the SRS indicator lamp should be turned ‘ON’ for 6 seconds and then turn ‘OFF’.

 

11. Confirm normal vehicle operation and that all warning lights are OFF.

AFFECTED VEHICLE RANGE:

Model Production Date Range
Sorento HEV (MQ4 HEV) September 2, 2020 to May 18, 2022
Sorento PHEV (MQ4 PHEV) June 29, 2021 to May 16, 2022

 

REQUIRED PART:

Part Name Part Number Qty.
Seat Belt Pretensioner MGG Cap Kit 88820 AACAPQQK 1
Fastener* 82315 2P000 3 per side

(if needed)

*Replace only if damaged.

 


SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES
FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN
Q & A
June 27, 2022

 

Q1. What type of campaign is Kia conducting?

Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the front seatbelt pretensioners.

 

Q2. What vehicles are affected by the recall?

All 2021 MY and certain 2022 MY Kia Sorento HEV vehicles manufactured from 9/2/2020 through 5/18/2022 at a Kia assembly plant in Korea.

Certain 2022 MY Kia Sorento PHEV vehicles manufactured from 6/29/2021 through 5/16/2022 at a Kia assembly plant in Korea.

 

Q3. Why is this limited to Sorento HEV and Sorento PHEV vehicles?

This recall is limited to 2021-2022 MY Sorento HEV vehicles and 2022 MY Sorento PHEV vehicles produced in Korea.  The 100% gas-powered model of the Sorento vehicles produced at a Kia assembly plant in the US are equipped with seatbelt pretensioners from a different supplier.  Therefore, they are NOT affected by this recall.

 

Q4. How many customer vehicles are affected by this recall?

Approximately 17,199 vehicles

 

Q5. What is the concern with the seatbelt pretensioners?

The front driver-side and/or passenger-side seatbelt in the subject vehicles contain pyrotechnic-type pretensioners that may deploy abnormally due to over-pressurization of the pretensioner pipe during certain crashes.  An abnormal pretensioner deployment could cause metal fragments to enter the vehicle occupant compartment, increasing the risk of injury.

 

Q6. Can you describe the recall campaign and fix?

Dealers will be instructed to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.

 

Q7. What should vehicle owners who received a seatbelt pretensioner(s) replacement (SC231) do?

Customers that had either the left, right or both pretensioner(s) replaced will need to contact their authorized Kia dealer to have the protective cap installed.  Customers that have not had SC231 performed, will not need to have the pretensioner replaced, as the repair procedure has been enhanced to secure the driver and front passenger side seatbelt pretensioners’ micro gas generator and delivery pipe with a cap to prevent potential abnormal deployment.

Once the owner notifications are mailed for this new recall, SC241 will supersede the previously launched SC231 (or 22V127).

 

Q8. How will owners of the affected vehicles be notified?

Kia will send a letter notifying owners of the affected vehicles by first class mail on or before August 19, 2022.

 

Q9. What should vehicle owners do when they receive the notification?

Upon receipt of the letter, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle.

 

Q10. Will this cost vehicle owners any money?

No. Kia will perform the recall repair at no cost to the customer.

 

Q11. What about customers who may have already paid to have this situation corrected?

If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:

Consumer Assistance Center
Kia America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410
1-800-333-4542

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local authorized Kia dealership or call Kia’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid
Seatbelt Pretensioner
Basis of Safety Defect Determination 573.6(c)(6)

 

March 4, 2022

Although there have been no abnormal pretensioner deployment incidents involving the 2022MY Kia Sorento Hybrid & Plug-in Hybrid vehicles, Kia submits a recall notice regarding the front seatbelt pretensioners for certain 2022MY Sorento Hybrid and Plug-in Hybrid vehicles as a precautionary measure since those vehicles used the same seatbelt pretensioner as the Hyundai Singapore incident vehicle. Kia continues to monitor field incidents and evaluate the existence of any potential issue.

 

March 5-May 19, 2022

Kia monitors field data and confirms no abnormal pretensioner deployment incidents in any Kia vehicles globally.

 

May 20-June 7, 2022

Kia HQ conducts preliminary evaluation for certain Kia vehicle models equipped with similar seatbelt with the same pretensioner as certain Hyundai models.  The subject Kia vehicles did not identify any possible pretensioner rupture conditions. None of the Kia vehicles exhibited the same unique deployment characteristics as those identified with the Hyundai models. Kia HQ confirms no abnormal seatbelt pretensioner deployments in any Kia vehicles globally.

 

June 8, 2022

Kia NA Safety Office presents preliminary evaluation results to NHTSA during June monthly meeting.

 

June 8-16, 2022

Kia HQ conducts further evaluation and sled testing using incident crash pulse from Hyundai Singapore incident and duplicates pretensioner rupture on 2021-2022MY Sorento Hybrid and 2022MY Sorento Plug-in Hybrid.

Kia HQ provides its evaluation and test results to Kia NA Safety Office.

 

June 16, 2022

Kia NA decides to recall the 2021MY Sorento Hybrid and certain 2022MY Sorento Hybrid and Sorento Plug-in Hybrid vehicles, including those vehicles within the scope of Recall 22V127. No abnormal pretensioner deployment incidents. No fatalities, injuries, crashes or fires.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
KIA SORENTO HYBRID 2021-2022
KIA SORENTO PHEV 2022

 


12 Associated Documents

SC241 – 2021-2022 MY SORENTO HYBRID (HEV) AND 2022 MY SORENTO PLUG-IN HYBRID (PHEV) VEHICLES FRONT SEATBELT PRETENSIONERS SAFETY RECALL CAMPAIGN Q & A: June 27, 2022

RMISC-22V447-0696.pdf 134.469KB

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Recall Acknowledgement

RCAK-22V447-7025.pdf 645.278KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V447-1197.pdf 134.632KB

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Defect Notice 573 Report

RCLRPT-22V447-3079.PDF 214.318KB

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2021-2022MY Sorento Hybrid & 2022MY Sorento Plug-in Hybrid Seatbelt Pretensioner Chronology

RMISC-22V447-8294.pdf 24.382KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V447-6876.pdf 139.39KB

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Remedy Instructions and TSB

RCRIT-22V447-8160.pdf 868.23KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-4653.pdf 244.717KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V447-0588.pdf 246.402KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V447-5872.PDF 211.139KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V447-4187.PDF 211.246KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V447-7461.PDF 211.333KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V447&docType=RCL

 


 

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SaleBestseller No. 8
OBD2 Scanner Code Reader AL600, ABS& SRS Scanner Diagnostic Tool with Active Test, TOPDON Scanner for Car with Oil/BMS/SAS Reset Service, Full OBD2 Functions Automotive Scan Tool, Lifetime Free Update
  • [ABS & SRS Scanner with Active Test] The ABS/ SRS diagnostic tool Read & clear DTCs, displays live data in a graph to locate the cause of faults and assists the home mechanic with repairs and clearing ABS and airbag warning lights. Active test sensors, valves or solenoids etc. and tracks any threats in real time. It is invaluable to have a diagnostic tool with Active Test feature that you will never find on similar ABS/ SRS scanners.
  • 【3 HOP Reset Services 】Easy to set up 3 regular reset services for Oil Light, Battery Management System, and Steering Angle Position. With this obd2 scanner, you can reset the oil service light and reset pre-programmed mileage intervals for energy efficiency; adjust or reset the steering angle position to keep steering aligned; and clear the original low battery fault information. No need to leave home for shop-quality car maintenance.
  • 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
  • [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
  • [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
Bestseller No. 9
MUCAR OBD2 Scanner Diagnostic Tool, Car Scanner with 6 Systems (ABS SRS ECM TCM BCM TPMS) and 7 Reset Services (Oil EPB SAS ETS TPMS ABS DF), Scan Tool for All Cars and Update Free Lifetime
  • 【Wifi Upgrade】- After you receive our products, for better product experience as well as car diagnositic, please connect to wifi/phone hotspot and accept or take the initiative to update APP operating system and car brand diagnostic software.
  • 【Professional 6 System Diagnosis】- This OBD2 scanner has the most commonly system: ABS, SRS, Transmission, Engine, BCM and TPMS, which offers solution to pinpoint troubles of your cars.
  • 【7 Most Useful Reset Services】- The car scanner can provides 7 hot maintenance reset: Oil EPB SAS ETS TPMS ABS DF. These powerful reset functions will make your car safer and more reliable.
  • 【5" Large HD Touchscreen】- This car diagnostic scanner is equipped with a 5" color HD touchscreen: Compared with other screens, the displayed data and charts will be clearer.
  • 【4 in 1 Live Data Display】- The car scanner tool shows live data of each control module by text or graphs, up to 4 parameters can be displayed at the same time. Test reports are easy to share and print.
SaleBestseller No. 10
BLCKTEC 430 Bluetooth OBD2 Scanner Diagnostic Tool - Car Code Reader for All Cars OBDII Compatible - Read & Clear Engine, ABS, SRS, Oil Light, & More - Subscription Free OBD App On iOS & Android
  • [Transform Your Car Care Experience] - With BLCKTEC, instantly become your own professional mechanic. Effortlessly read and clear your car’s trouble codes and check engine light, ensuring your vehicle stays in top condition.
  • [Empower Yourself with Comprehensive Diagnostics] - Unlock the full potential of your vehicle with the BLCKTEC 430. Access detailed diagnostics previously exclusive to professional mechanics’ OBD2 scan tools, including ABS, Airbag, SRS, TPMS codes, and beyond, right at your fingertips.
  • [Drive with Confidence] - The BLCKTEC 430 is more than just a car code reader; it's your personal vehicle health advisor. Receive tailored repair reports with potential causes and verified solutions for your specific make and model, guiding you to the right fix every time.
  • [Seamless Connectivity, Ultimate Convenience] - Experience the freedom of wireless diagnostics with this portable car scanner. Easily connect via Bluetooth to our intuitive sensor, and enjoy all the functionalities of high-end scan tools without the clutter of wires, directly from your smartphone or tablet.
  • [DIY Repairs Made Easy] - Navigate car maintenance with ease using our premium app. Access a vast library of easy-to-follow repair videos, guiding you through each step of the repair process, compatible with both iOS & Android devices.

Last update on 2024-04-02 / Affiliate links / Images from Amazon Product Advertising API

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