August 9, 2021 NHTSA CAMPAIGN NUMBER: 21V622000
Trunk Emergency Release May Fail/FMVSS 401
A person inside the trunk compartment may become trapped, increasing their risk of injury.
NHTSA Campaign Number: 21V622
Manufacturer Kia Motors America
Components LATCHES/LOCKS/LINKAGES
Potential Number of Units Affected 253,074
Summary
Kia Motors America (Kia) is recalling certain 2016-2018 Forte, Forte Koup, and 2018-2019 Rio vehicles. The trunk latch may become damaged, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, “Internal Trunk Release.”
Remedy
Dealers will replace the trunk latch assembly, free of charge. Owner notification letters were mailed on February 10, 2022. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC216.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Kia has a Recall
This bulletin provides the procedure for the replacement of the trunk latch assembly on the following vehicles:
- Certain 2016MY Forte (YD) vehicles (2/4-door) produced from March 2, 2016 through October 4, 2016,
- Certain 2016-2018MY Forte (YDm) vehicles (4-door) produced from May 11, 2016 through July 27, 2018, and
- Certain 2018-2019MY Rio (SC) vehicles produced from June 1, 2017 through July 5, 2019.
In high-temperature conditions, a thermal crack can develop in the pawl of the trunk latch which can intermittently cause the trunk’s interior emergency release to be inoperative. As a result, the subject vehicles fail to conform to the requirements of FMVSS 401, “Interior Trunk Release”. In the rare event that a person is inside the trunk compartment at the same time the latch pawl cracks, the person may not be able to get out of the trunk. The inability to get out of the trunk increases the risk of injury. Follow the procedure outlined in this publication to replace the trunk lid latch assembly. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.
NOTICE
There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.
NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.
Replacement Procedure – 2/4-Door Forte (YD/YDm):
1. Remove the trunk lid trim (A) by referring to the “Body (Interior and Exterior) → Trunk Lid → Trunk Lid Trim → Repair procedures” in the applicable Shop Manual on KGIS.
NOTICE
- Use a non marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.
- Be sure to replace any damaged clips.
2. Replace the trunk lid latch assembly (B) by referring to the “Body (Interior and Exterior) → Trunk Lid → Trunk Lid Latch → Repair procedures” in the applicable Shop Manual on KGIS.
Tightening torque for bolts
61.2 96.0 lb. in 6.9 10.8 N.m)
3. Install all removed parts in reverse order of disassembly.
4. Confirm normal operation of trunk latch (open/close – lock/unlock) and trunk room lamp.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
Replacement Procedure – 4-Door Rio (SC):
1. Remove the trunk inside handle (A) by removing the two (2) screws.
NOTICE
- Use a non marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.
2. Remove the trunk lid trim by referring to the “Body (Interior and Exterior) → Trunk Lid → Trunk Lid Trim → Repair procedures” in the applicable Shop Manual on KGIS.
NOTICE
- Be sure to replace any damaged clips.
3. Remove the trunk latch cable (B) and connector (C).
4a. Remove the trunk latch assembly (D) by removing the two (2) bolts.
4b. Install the new trunk latch assembly.
Tightening torque for bolts
61.2 96.0 lb. in 6.9 10.8 N.m)
5. Install all removed parts in reverse order of disassembly.
6. Confirm normal operation of trunk latch (open/close – lock/unlock) and trunk room lamp.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
AFFECTED VEHICLE RANGE:
| Model | Production Date Range |
| Forte (YD) | March 2, 2016 to October 4, 2016 |
| Forte (YDm) | May 11, 2016 to July 27, 2018 |
| Rio (SC) | June 1, 2017 to July 5, 2019 |
REQUIRED PART:
| Part Name | Model | Part Number | Figure | Qty. |
| Trunk Lid Latch Assembly | Forte (YD/YDm) | 81230-A7030QQK (w/motor) | 1 | |
| Rio (SC) | 81230-H9011QQK (no motor) | 1 | ||
| 81230-H9031QQK (w/motor) |
SC216 – 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES
EMERGENCY TRUNK LATCH RELEASE MECHANISM
NONCOMPLIANCE RECALL CAMPAIGN
Q & A
FOLLOW-UP NOTICE
February 4, 2022
Q1. What type of campaign is Kia conducting?
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Noncompliance Recall Campaign to replace the trunk latch assembly on certain 2016-2018 MY 4-door & 2-door Forte vehicles and certain 2018-2019 MY 4-door Rio vehicles.
Q2. What vehicles are affected by the recall?
Certain 2016-2018 MY 4-door & 2-door Forte vehicles manufactured from March 2, 2016 through July 27, 2018 and Certain 2018-2019 MY 4-door Rio vehicles manufactured from June, 1 2017 through July 5, 2019.
Q3. How many customer vehicles are affected by this recall?
Approximately 253,074 vehicles.
Q4. What is the concern with the emergency trunk latch release mechanism?
In high-temperature conditions, a thermal crack can develop in the pawl of the trunk latch which can intermittently cause the trunk’s interior emergency release to be inoperative. As a result, the subject vehicles fail to comply with the requirements of FMVSS 401, “Interior Trunk Release”. In the rare event that a person is inside the trunk compartment at the same time the latch pawl cracks, the person may not be able to get out of the trunk. The inability to get out of the trunk increases the risk of injury.
Q5. Can you describe the recall campaign and fix?
Kia dealers will replace the trunk latch assembly with a new one.
Q6. How will owners of the affected vehicles be notified?
Kia will send a follow-up letter notifying owners of the affected vehicles by first class mail gradually, in multiple waves, from February 10, 2022 through April 29, 2022 advising customers that the remedy part is now available.
Q7. What should vehicle owners do when they receive the notification?
Upon receipt of the follow-up notice, owners are to contact their authorized Kia dealer to arrange to have their vehicle repaired. Owners are informed that no one should be allowed to occupy the trunk at any time. The trunk is a very dangerous location in the event of a crash.
Q8. How was the issue discovered?
Through the regular monitoring of field information.
Q9. Will this cost vehicle owners any money?
No. Kia will perform the recall repair at no cost to the customer.
Q10. What about customers who may have already paid to have this situation corrected?
If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to Kia via the Owners section (Contact Kia) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to Kia for review and consideration at the following address:
Consumer Assistance Center
Kia America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542
A11. Are there any restrictions on an owner’s eligibility?
No.
Q12. If a customer has an immediate question, where can they get further information? A12.
The customer can contact their local authorized Kia dealership or call Kia’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).
2016-2018MY Forte/Forte Koup and 2018-2019MY Rio
Emergency Trunk Latch Release Mechanism Chronology
Basis of Noncompliance Determination 573.6(c)(6)
July 29, 2021
Kia Corporation (Kia HQ) notifies Kia North America (Kia NA) that Hyundai is considering conducting a field action to address an issue regarding the emergency trunk release mechanism in certain Hyundai models and advises Kia NA that the same trunk latch assembly used in the Hyundai Sonata is also used in certain Kia models. Kia NA Safety Office begins evaluation of its field data for Kia vehicles equipped with the same trunk latch assembly as the Hyundai vehicles.
August 1, 2021
Kia HQ informs Kia NA that Hyundai Motor America (HMA) made a decision to recall certain Hyundai models on July 30, 2021 to address a damaged trunk pawl condition that could prevent the opening of trunk lid through actuation of the emergency trunk release.
August 2-3, 2021
Kia NA Safety Office identifies 41 warranty claims, three (3) technical assistance case center reports and two (2) customer pay claims which describe the potential inoperability of the emergency release mechanism.
Kia NA further evaluates potential noncompliance with Federal Motor Vehicle Safety Standards (FMVSS) and on August 3, 2021 concludes the an inoperable emergency trunk release mechanism results in the noncompliance with the trunk latch release requirements of FMVSS 401, § S.4.3(a).
August 3, 2021
Kia NA decides to conduct a noncompliance FMVSS 401 recall. 41 warranty claims, three (3) technical assistance case center reports and two (2) customer pay claims. No fatalities, injuries, crashes or fires.
5 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| KIA | FORTE | 2016-2018 |
| KIA | RIO | 2018-2019 |
15 Associated Documents
Chronology
RMISC-21V622-6156.pdf 23.138KB
RMISC-21V622-6156
Miscellaneous Document – SC216 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES EMERGENCY TRUNK LATCH RELEASE MECHANISM Q & A September 30, 2021
RMISC-21V622-1721.pdf 115.833KB
RMISC-21V622-1721
Recall Acknowledgement
RCAK-21V622-2797.pdf 651.571KB
RCAK-21V622-2797
Noncompliance Notice 573 Report
RCLRPT-21V622-5946.PDF 215.531KB
RCLRPT-21V622-5946
Interim Owner Notification Letter(Part 577)
RIONL-21V622-1664.pdf 178.104KB
RIONL-21V622-1664
Interim Owner Notification Letter(Part 577)
RIONL-21V622-5274.pdf 177.859KB
Manufacturer Notices(to Dealers,etc)- 9/30/2021
RCMN-21V622-1170.pdf 111.199KB
RCMN-21V622-1170
Manufacturer Notices(to Dealers,etc) – 9/30/2021
RCMN-21V622-4202
C216 – 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES EMERGENCY TRUNK LATCH RELEASE MECHANISM – NONCOMPLIANCE RECALL CAMPAIGN Q & A FOLLOW-UP NOTICE: February 4, 2022
RMISC-21V622-8965.pdf 116.14KB
RMISC-21V622-8965
Manufacturer Notices(to Dealers,etc) – February 4, 2022
RCMN-21V622-3188
Manufacturer Notices(to Dealers,etc) – February 4, 2022
RCMN-21V622-2332
Remedy Instructions and TSB
RCRIT-21V622-0691.pdf 412.036KB
RCRIT-21V622-0691
ISSUED Owner Notification Letter(Part 577) – February 2022
RCONL-21V622-1176.pdf 245.274KB
RCONL-21V622-1176
ISSUED Owner Notification Letter(Part 577) – February 2022
RCONL-21V622-2702.pdf 244.912KB
RCONL-21V622-2702
Recall Quarterly Report #1, 2022-1
RCLQRT-21V622-4304.PDF 211.152KB
RCLQRT-21V622-4304
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V622&docType=RCL
- REPLACEMENT TRUNK LATCH ACTUATOR - Resolve remote open problem and help to restore the 2016-2020 Kia optima's tailgate lock to proper operation. The robust plastic housing is designed to make the 81230D4000 Kia Optima Rear Trunk Lid Latch Lock Assembly more durable and protect it from damage.
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- 🚐 Compatible for 2013-2018 Kia Forte
- 🔧 Replacement Part Number:81230-A7030 81230A7030
- 📦 Package:1 x Rear Trunk Latch
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- 【Reference Number】81230-D4000, 81230D4000
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- [OE numer] 81230A7030, 81230-A7030
- [Fitment] Fits for Kia Forte 2014-2020 with 1.6L 1.8L 2.0L L4 Engines. For Kia Forte Koup EX SX 2014 2015 2016, for Kia Forte EX LX 2014 2015 2016. for Kia Forte EX LX S 2017 2018, for Kia Forte EX FE LX LXS S 2019, for Kia Forte EX FE GT GT Line LXS 2020. Please check detail compatible mode on fitment table or description.
- [Features of Trunk Lock Actuator] 3-Pin connector for more proper install, solid plastic housing and durable metal material to provide robust latch a long last life, wear-resistant and corrosion-resistant.
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- Package Including:1 x Rear Trunk Lock Actuator
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Last update on 2022-08-11 / Affiliate links / Images from Amazon Product Advertising API
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