“This site contains affiliate links for which OEMDTC may be compensated” |
March 29, 2023 NHTSA CAMPAIGN NUMBER: 23V218000
High-Voltage Battery Pack May Short-Circuit
A battery electrical short-circuit increases the risk of a fire.
NHTSA Campaign Number: 23V218
Manufacturer Kia America, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 2,689
Summary
Kia America, Inc. (Kia) is recalling certain 2015-2019 Soul EV vehicles equipped with an E400 battery. The high-voltage battery pack may experience an electrical short-circuit while driving.
Remedy
Dealers will update and/or replace the battery management system and software, as necessary, free of charge. The new software will illuminate the EV warning light, limit charging capacity, and reduce vehicle power if abnormal voltage is detected. If this occurs, the battery will be replaced, free of charge. Owner notification letters were mailed August 18, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Kia has a Recall
SC267 (Rev 3, 09/12/2023)
August 2023
HIGH-VOLTAGE BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
This bulletin provides information regarding High-Voltage Battery Pack and Battery Management System (BMS) for the subject vehicles below. An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly (BPA) case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury.
For the affected 2015-2017 MY SOUL EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high-voltage battery replaced under warranty with an E400 battery (P/N: 37510E4200/E4200R/E4250/E4250R), dealers are to:
- First, replace the BMS and the Voltage & Temperature Sensor Wiring Harness (VTSWH),
- Update the BMS with new software in ‘Manual Mode’ only, and
- Inspect the High-Voltage Battery and, in necessary, replace it with a new one.
For all 2018-2019 MY SOUL EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high-voltage battery, dealers are to:
- Update the BMS with new software, and
- Inspect the High-Voltage Battery and, if necessary, replace it with a new one
Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.
Operation Descriptions:
- BMS Software (BMS S/W)
- High Voltage Battery Pack Assembly (HV BPA)
- Voltage & Temperature Sensor Wiring Harness (VTSWH)
- Battery Management System (BMS)
Note: For 15-17MY only, the two (2) VTSWH previously installed on the existing HV BPA will need to be swapped if a ‘new’ HV BPA if replacement is performed.
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin.
Upgrade Event Name |
*696. 15-17MY PS EV BMS Diagnostic Logic Enhancement Touch |
697. 18-19MY PS EV BMS Diagnostic Logic Enhancement Touch |
*Note: Event #696 for 15-17MY PS EV will not appear in the upgrade events list as it needs to be performed in ‘Manual Mode’ only.
AFFECTED VEHICLE RANGE:
Model | Production Date Range |
15-17MY Soul EV (PS EV) | July 15, 2014 to June 30, 2017 |
18-19MY Soul EV (PS EV) | July 3, 2017 to September 28, 2018 |
2015-2019 MY SOUL EV VEHICLES – HIGH VOLTAGE BATTERY
SAFETY RECALL CAMPAIGN (SC267)
Q & A – FOLLOW-UP NOTICE (REMEDY AVAILABLE)
May 22, 2023
Q1. What type of campaign is Kia conducting?
A1. Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to address a condition involving the high voltage battery.
Q2. What vehicles are affected by the recall?
A2. All 2018-2019 MY Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain 2015-2017 MY Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery.
Q3. How many customer vehicles are affected by this recall?
A3. Approximately 2,689 vehicles.
Q4. What is the concern with the High Voltage Battery?
A4. An electrical short circuit can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
Q5. Can you describe the recall campaign and fix?
A5. For all 2018-2019 MY Soul EV vehicles: Dealers will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
For affected 2015-2017 MY Soul EV vehicles: Dealers will first replace the vehicle’s battery management system (BMS) and then update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
Q6. How will owners of the affected vehicles be notified?
A6. Kia will send a follow-up letter notifying owners of the affected vehicles by first class mail beginning on August 18, 2023.
Q7. What should vehicle owners do when they receive the notification?
A7. Upon receipt of the follow-up notice, owners are to contact their authorized Kia dealer to arrange to have the recall performed on their vehicle. If an electrical short circuit occurs within the high voltage battery, owners may experience incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light. If this occurs, owners are instructed to pull over to a safe location, turn OFF the engine, and contact Kia Roadside Assistance at 1-800-333-4542.
Q8. Where were these vehicles produced?
A8. The affected vehicles were produced at a Kia assembly plant in South Korea.
Q9. Will this cost vehicle owners any money?
A9. No. Kia will perform the recall repair free of charge at no cost to the customer.
Q10. Are there any restrictions on an owner’s eligibility?
A10. No.
Q11. If a customer has an immediate question, where can they get further information?
A11. The customer can contact their local authorized Kia dealership or call Kia’s Customer Care Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).
2015-2019MY Soul EV
High Voltage Battery
Basis of Safety Defect Determination 573.6(c)(6)
May 31, 2022
Kia North America (Kia NA) receives Techline case from dealer to report smoke from battery vents located under passenger seat during diagnosis of a 2017 Kia Soul EV (Vehicle #1). Heat damage limited to within the battery case assembly. Kia record shows vehicle’s high voltage battery previously replaced under warranty.
June 13, 2022
Kia NA Safety Office requests Kia Customer Care repurchase subject 2017 Soul EV for further evaluation.
October 5-7, 2022
Kia Canada informs Kia NA Safety Office of thermal damage incident involving the high voltage battery in a 2018 Soul EV (Vehicle #2) where customer reported vehicle began to smoke and slowed to a stop. Dealer inspection noted heat damage limited to within the battery case assembly. Kia NA Safety Office notifies Kia Corporation (Kia HQ) of thermal damage battery incidents and requests investigation assistance.
October 22, 2022
Repurchased Vehicle #1 arrives at Kia NA for further investigation.
October 25-28, 2022
Kia HQ and supplier inspect Vehicle #2. Inspection confirms prior dealer inspection of heat damage limited to within the battery case assembly.
October 31- November 3, 2022
Kia NA Safety Office, Kia HQ and supplier conduct partial teardown of Vehicle #1. Preliminary investigation results are inconclusive. Battery sent to supplier for CT scan and additional tear down analysis.
December 1, 2022
Kia NA receives customer complaint of popping noise and smoke coming from cupholders of a 2018 Soul EV in Hawaii (Vehicle #3).
February 2-6, 2023
Kia NA Safety Office and Kia HQ meet with supplier to review investigation results from CT scans & tear down analysis for Vehicles #1 and #2. CT scans and tear down analysis are inconclusive due to thermal damage and water intrusion from fire suppression (i.e., flooding of high voltage battery).
March 1, 2023
Kia NA Safety Office informs NHTSA of Soul EV high voltage battery investigation.
March 13-17, 2023
Kia NA Safety Office, Kia HQ and supplier inspect Vehicle #3 in Hawaii & perform tear down analysis. Heat damage limited to within the battery case assembly. Preliminary investigation results are inconclusive. Kia NA Safety Office ships high voltage battery to supplier for further evaluation.
March 20, 2023
Kia NA Safety Office conducts field data review and confirms no other potentially related incidents.
March 21, 2023
Kia HQ informs Kia NA Safety Office of its analysis that an electrical short circuit between the anode and cathode of battery cells can occur with the high-voltage battery pack assembly case. Cause of electrical short circuit unknown but believed to be caused by abnormally excessive precipitate within the battery cells.
March 22, 2023
Although cause of electrical short circuit is unknown, Kia NA decides to recall all 2018-2019MY Soul EV vehicles equipped with an E400 battery and certain 2015-2017MY Soul EV vehicles that had the high voltage battery replaced under warranty with E400 battery. Three (3) thermal incidents limited to battery case assembly (two (2) from U.S.; one (1) from Canada), no injuries, no crashes and no fatalities.
5 Affected Products
Vehicle
MAKE | MODEL | YEAR |
KIA | SOUL EV | 2015-2019 |
19 Associated Documents
Defect Notice 573 Report
RCLRPT-23V218-8936.PDF 214.216KB
Recall Acknowledgement
RCAK-23V218-4749.pdf 645.065KB
2015-2019MY Soul EV High Voltage Battery Chronology
RMISC-23V218-5158.pdf 88.195KB
2015-2019 MY SOUL EV VEHICLES – HIGH VOLTAGE BATTERY SAFETY RECALL CAMPAIGN (SC267) Q & A – INTERIM NOTICE May 22, 2023
RMISC-23V218-2623.pdf 111.921KB
Manufacturer Notices(to Dealers,etc)
RCMN-23V218-3100.pdf 115.917KB
Manufacturer Notices(to Dealers,etc)
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-23V218-8442.pdf 132.527KB
Recall 573 Report – August 2, 2023
RCLRPT-23V218-4975.PDF 214.303KB
Manufacturer Notices(to Dealers,etc)
Manufacturer Notices(to Dealers,etc)
RCMN-23V218-9794.pdf 118.743KB
Manufacturer Notices(to Dealers,etc)
RCMN-23V218-0163.pdf 133.542KB
ISSUED Owner Notification Letter(Part 577)
RCONL-23V218-4308.pdf 347.688KB
ISSUED Owner Notification Letter(Part 577)
RCONL-23V218-0736.pdf 347.442KB
Remedy Instructions and TSB
RCRIT-23V218-3300.pdf 1624.244KB
Remedy Instructions and TSB
RCRIT-23V218-4648.pdf 1667.354KB
Remedy Instructions and TSB
RCRIT-23V218-2991.pdf 1610.637KB
Remedy Instructions and TSB
RCRIT-23V218-2441.pdf 1557.542KB
Recall Quarterly Report #1, 2023-3
RCLQRT-23V218-6581.PDF 211.286KB
Recall Quarterly Report #2, 2023-4
RCLQRT-23V218-5963.PDF 211.38KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V218&docType=RCL
- Charge with confidence: ChargePoint builds reliable, flexible and innovative EV charging stations for home, business and fleets. Drivers have access to 24/7 support and hundreds of thousands of places to charge across North America via the ChargePoint app.
- Charge Smart: With the in-depth, user-friendly ChargePoint Mobile App, you can control your electric car charger, easily manage and set reminders, connect to your smart home devices, find stations, get valuable data and charging information, and get access to the app's latest features.
- Vast Network: ChargePoint’s extensive network includes 274k+ ChargePoint stations across North America and Europe, so you have peace of mind wherever life takes you. You can even charge up at plus 565k+ ChargePoint roaming partner stations for added flexibility and convenience when you’re on the go.
- Safe & Durable: Rely on this EV charger to provide safe charging at home, adhering to UL safety standards; The charger can be installed indoor or outdoor with a weatherproof NEMA outlet and includes a cable that stays pliable in very cold weather.
- Fast & Powerful: This charger charges up to 7 times faster than a 110V outlet, delivering an impressive 30 miles of range per hour. The plug is compatible with all EVs (Tesla requires adapter) and works with a 14-50 outlet. Requires 40A or 50A-rated circuit.
- 【High Compatibility EV Charger】LiftSun EV charger is compatible with electric vehicles that meet SAE J1772 standards. our EV charger comes with NEMA 5-15 and 6-20 plugs that make it workable for both level 1 & level 2. The portable electric vehicle charger has an 21FT cable, long enough for most driveways or garages.
- 【Level 1+2 J1772 EV Charger】 Our EV charger cable is 4 times faster than a standard EV charger comes with your car under Level 2 charging mode. It has a power range of 95-265V, up to 16A for level 2, Enable you to charge quickly under Level 2 power supply.
- 【Safety Guarantee Car Charger】This Level 1+2 EV charger weatherproof rating is IP67, controller IP54, CE certification, with lightning protection, leakage, grounding, low voltage, overvoltage, overcharge, overheating and overcurrent and other multiple protection.
- 【Simple Designed EV Charger】The LifstSun EV Charger has LED indicator on the control box shows three different states: power, charge, and fault to help you identify the working status of EV charger and keep you informed of relevant charging information. If a fault is found, it will alert you and let you deal with the problem immediately.
- 【Portable Car Charging Station】Our portable EV charger is lightweight designed and included storage bag to makes it easy to carry around and stay organized in your car, allowing you to charge anywhere, anytime, without having to find an EV charging station outside. We provide a durable NEMA 5-15P to 6-20R adapter, This EV charger can be carried directly in the car, always available, and can be charged anywhere there is a 120V or 240V socket.
- Portable EV Charger: This portable car charger offers high compatibility with NEMA 6-20R and NEMA 5-15P plugs, making it suitable for charging most electric vehicles and plug-in hybrid vehicles that adhere to the J1772 standard.
- All-Round Protection: Comply with ETL security certification standards. During charging, the portable charger controller automatically adjusts the current according to the charging status to avoid overcharging. It also provides lightning/leakage/grounding/over-voltage/under-voltage/overcharge/over-current/overheat protection.
- Smart APP Control: Enjoy a great charging experience with the convenience of smart app control. You can not only control and monitor the charging status remotely through the smart APP, but also schedule charging time for 1-12 hours, allowing you to take advantage of off-peak charging and reduce your vehicle usage costs.
- Extra-Long Charging Cable: Enjoy the flexibility the 28-foot-long charging cable includes with this portable EV charger. You can conveniently charge your EV at home or using public charging stations without hassle. The internal copper wires ensure excellent conductivity, and the external TPE flame-retardant protective jacket is thickened for added durability. The charging cable is IP66 waterproof and dustproof, withstanding temperatures from -30°C to 45°C.
- Dual-Purpose Functionality: Our package includes a hard-shell storage bag, a base, a charging cable hook, and an adapter, providing versatile functionality. Using the base and charger holder, you can easily install this charger as a fixed charging station in your garage. Simply store the charging cable in the included storage bag for on-the-go charging and take it with you. You can charge your EV wherever there's an available power outlet.
- 9X FASTER: EVIQO is electric vehicle charger for home providing 38 m/h (40 amp ev charger by default) and 46 m/h if hardwired and set as a 48A EV charger. Max output for EV charging station level 2 is set with a dip switch. Adjustable current: 1A increment in EVIQO app. Stay EVIPOWER-ful with live 24/7 post-sale customer support.
- SAFE, USA CERTIFIED: EVIQO electric car charger level 2 is UL compliant, Energy Star, ETL and FCC certified EV charging station with 3-year Extended Manufacturer Warranty. EVIQO level 2 home ev charger is weatherproof. This EV car charger level 2 is suitable for use as an indoor/ outdoor EV charger. EVIQO EV wall charger level 2 meets NEMA 4 and IP66 protection standards.
- SMART APP: EVIQO surveyed 1,800 EV owners to create EV home charger level 2 app. Set up to 3 schedules for cost savings during off-peak rates. Get smart tips and reminders, track power/costs live and monitor the charging history. Enjoy sleek intuitive interface of your electric car charger 240v. EVIQO level 2 car charger consistently enhances its firmware with remote OTA updates.
- COMPATIBLE WITH ALL EVs: EVIPOWER electric car home charging stations are equipped with heavy duty rubberized SAE J1772 connector compatible with all EVs / PHEVs in NA: all Tesla models, Chevrolet Bolt, VW ID 4, Nissan Leaf, Polestar 2, Ford Mustang Mach-E, IONIQ 5/6, BMW i3, i4, iX, Mercedes EQS, Audi, Rav4, VW ID 4, Jeep Wrangler 4xe level 2 charger (Tesla requires an adapter).
- FIRST-IN-CLASS: EVIQO electric vehicle charging stations offer the MARKET'S LONGEST 37" input cable with a NEMA 14-50 plug along with a 25' EXTRA LONG output cable.
- 【FASTER CHARGING】Our Level 2 (40Amps, 240V) EV charger charges up to 7 times faster than a standard wall outlet (Level 1), making it quick and effortless to charge your electric vehicle.
- 【UL STANDARD & SAFE EV CHARGER】The 40A EV charger uses high-quality raw materials, and both the charging gun and the cable are in compliance with UL standards , so you can use it with confidence and safety. Our level 2 EV charger features advanced S-PROTECH technology for safe and smart charging at maximum speed. It is designed to protect against short-circuit, current leakage, grounding, thermal overload, over-charging, and over-current.
- 【SMARTER CHARGING AND ADJUSTABLE CURRENT】EV charger comes equipped with adjustable current mode and timer feature for more cost-effective charging. The current of Level 2 charger can be adjusted from 12A to 16A for 110V, and from 12A to 40A for 240V (with options of12A,16A,24A, 32A, 40A).Auto Mode maximizes current output for fast charging, while Manual Mode optimizes current output to prolong battery life. Set a timer to charge during off-peak hours and save even more on electricity costs.
- 【IP66 WATERPROOF AND PORTABLE CHARGING】The 40A EV charger is waterproof and dustproof (IP66) for reliable use in all weather conditions, both indoors and outdoors. It comes with a 110V cable and a custom protective case for safe storage in your vehicle, so you can recharge your EV anywhere - whether you're on a business trip,interviewing family and friends,or traveling. With a 30 FT (9.1 M) cable length from plug to charging gun, giving you the flexibility to park your car wherever you need to.
- 【WORK WITH ANY EV AND 3-YEAR WARRANTY】The portable EV charger is compatible with all electric vehicles and plug-in hybrids with J1772 connectors, including leading brands such as Tesla charger (need SEAJ1772 adapter,not include), Ford, Hyundai, Kia, Nissan, Chevrolet and more. Our residential EV chargers come with a 3-year limited warranty and lifetime technical support for added peace of mind. We provide 24-hour sales service and free return exchange service.
- COMPATIBILITY: Wall Connector is compatible with all Tesla models: Model S, Model 3, Model X and Model Y.
- CHARGING SPEED: Up to 44 miles of range per hour of charge, with up to 11.5 kW / 48 amp output, depending on Tesla model and breaker size.
- CONVENIENCE: Indoor or outdoor installation (by your own electrician or one of the 1,400+ Tesla Certified Electricians) with variable amperage that allows max output to be customized to an existing power supply and supports any output up to 48A. Possible max output configurations include: 48A, 40A, 32A, 24A, 16A, 12A.
- CONNECTIVITY: Connecting the Wall Connector to a local Wi-Fi network enables over-the-air firmware updates for continual product improvements and remote access control.
- POWER-SHARE: Power-share is ideal for locations that need to charge more than one Tesla at the same time. This functionality allows up to six Wall Connectors to be linked for efficient power management.
- ⚡FAST CHARGING - This 32A EV Charger aims to make EVs charging efficient and convenient. This is the optimal choice for car home charging. The 25ft cable provides ample length, catering to the needs of most garages and driveways.
- 🔌Charging Plug - This product adopts NEMA 14-50 Plug, which can accept a 240V input voltage. You can attach it on the 240V socket to reach the Level 2 charging level. In addition, a NEMA 5-15 adapter is inclueds,which makes the EV charger perfectly adapt to the 120V socket to get a Level 1 Chagrging
- 👍 One is All - Designed to be compatible with all SAE-J1772 electric vehicles and plug-in hybrid vehicles, this EV charger is an excellent choice for users who own multiple electric vehicles. With its versatility, you no longer need to worry about compatibility issues.
- 🚦 Safety is a top priority, which is why this charger is equipped with a LED indicator on the control box. This indicator displays the charging status of your EV, alerting you immediately to any potential issues. Additionally, the charger incorporates triple protection functions, including Leakag Protection, Overcharge Protection, and Under Voltage Protection, ensuring a safe and reliable charging experience.
- 📲Smart Control: Take control of your charging experience with the adjustable current function. Users have the flexibility to select from 7 levels of current, ranging from 6A to 32A. Additionally, this EV charger features a delay charging function, enabling automatic charging during off-peak hours. This helps reduce charging costs and optimizes charging efficiency.
- Grizzl-E Classic NEMA 14-50 Plug with 24 Feet Premium Cable is a simple, powerful, heavy-duty and portable Electric Vehicle Charging Station which is suitable for normal and cold weather. Compatible with all EVs and PHEVs sold in North America.
- UL Full Tested and Certified. Eligible for Federal rebate program. IP67 (Water resistant), Fire resistant. Over Current, Over Voltage , Under Voltage, Missing Diode, Ground Fault, and Over Temperature Protections. Self-Monitoring and Recovery, Power Outage Recovery. Built in GFCI.
- Fast charging and adjustable amperage: 40A, 32A, 24A, 16A. Maximum current output of 40 Amps for 50A circuit breaker, 32 Amps for 40A circuit breaker, 24 Amps for 30A circuit breaker, or 16 Amps for 20A circuit breaker. Charge Rate: 28-30 miles per hour at 40A, 22-25 miles per hour at 32A, 15-18 miles per hour at 24A and 10-12 miles per hour at 16A.
- Easy to install and use. Save hundreds of dollars on installation : just install a simple 14-50R outlet and you are ready to plug in your Grizzl-E. Easily transportable. Simple to remove from the mounting bracket and transport between different locations. NEMA-4 water and air tight metal enclosure. More power and output configurations for your money than any other charging station.
- 【Trusted company】Autel has been making automotive intelligent diagnostic, inspection, and analysis products since 2004. The MaxiCharger AC Home was developed over 2 years from a full team of designers and engineers to bring you the safest, smartest, and one of the best looking chargers on the market.
- 【High speed Charging】With 12kW up to 50A charging, speed will never be an issue. Add 37 miles per charging hour. Don't waste time waiting on your EV to fully charge with slower chargers. An updated 25-Foot durable cable is flexible no matter how cold the season is so you can charge with confidence in even the coldest of temperatures(-40℃).
- 【CSA Certified & NEMA Type 4】Eligible for the Federal rebate program. With NEMA Type 4 you are protected in any type of weather including snow, rain, hail, and sleet. Hang it up outside your house or inside a garage and it will operate efficiently. Fire resistant, over current, over voltage, and over temperature protection. Your level 2 charger will run better and last longer, saving you money in the long term.
- 【Smart APP Control】Use Autel Charge APP to control your charger and manage charge times, schedule charging while you're away, and optimize your charging to take advantage of off peak electricity. Bluetooth enabled, Wi-Fi connectivity, and Ethernet access make sure your automatic over the air (OTA) remote firmware updates keep you connected at the times you need.
- 【3 Year Warranty and 24/7 Support】The MaxiCharger is easy for any electrician to install. A 3-year warranty, APP automatic updates, and around-the-clock support from Autel's service team means you'll never have to worry about quality and service.
- Portable EV Charger: This portable car charger offers high compatibility with a NEMA 14-50P plug, making it suitable for charging most electric vehicles and plug-in hybrid vehicles that adhere to the J1772 standard.
- All-Round Protection: Comply with ETL security certification standards. During charging, the portable charger controller automatically adjusts the current according to the charging status to avoid overcharging. It also provides lightning/leakage/grounding/over-voltage/under-voltage/overcharge/over-current/overheat protection.
- Smart APP Control: Enjoy a great charging experience with the convenience of smart app control. You can not only control and monitor the charging status remotely through the smart APP, but also schedule charging time for 1-12 hours, allowing you to take advantage of off-peak charging and reduce your vehicle usage costs.
- Extra-Long Charging Cable: Enjoy the flexibility the 28-foot-long charging cable includes with this portable EV charger. You can conveniently charge your EV at home or using public charging stations without hassle. The internal copper wires ensure excellent conductivity, and the external TPE flame-retardant protective jacket is thickened for added durability. The charging cable is IP66 waterproof and dustproof, withstanding temperatures from -30°C to 45°C.
- Dual-Purpose Functionality: Our package includes a hard-shell storage bag, a base, and a charging cable hook, providing versatile functionality. Using the base and charger holder, you can easily install this charger as a fixed charging station in your garage. Simply store the charging cable in the included storage bag for on-the-go charging and take it with you. You can charge your EV wherever there's an available power outlet.
Last update on 2024-03-28 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
Kia America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
IMPORTANT SAFETY RECALL
(NHTSA Recall Number: 23V218)
This notice applies to your vehicle: (Insert VIN) INTERIM NOTICE
May 26, 2023
Dear Kia Soul EV Vehicle Owner:
Kia has identified a defect in your vehicle which relates to motor vehicle safety.
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kia America, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2015-2019 MY Soul EV vehicles. The defect can result in a fire while driving. A fire increases the risk of injury. Our records indicate that you own or lease one of the potentially affected vehicles.
This is only an interim notice as we work on a remedy. The purpose of this notice is to keep you informed of Kia’s recall implementation plan. We will send you another letter when the remedy is available so that you can schedule a dealer appointment to have the recall repair performed free of charge at no cost to you. IN THE MEANTIME, PLEASE SEE THE “WHAT SHOULD YOU DO IN THE INTERIM” SECTION BELOW.
What Is The Problem?
An electrical short circuit can occur within the high voltage battery pack assembly case located underneath your vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury.
Kia Will Update The Software And, If Necessary, Replace The High Voltage Battery Free of Charge At No Cost To You.
When the remedy is available, your authorized Kia dealer will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power limp home mode. If this occurs, the dealer will replace the high voltage battery. This recall will be performed free of charge at no cost to you.
What Should You Do In The Interim?
• WARNING: If your vehicle has an abnormal battery cell voltage condition, you may experience incomplete high voltage battery charging, loss/fluctuating vehicle EV battery range, and/or illumination of the EV warning light. If this occurs, please contact Kia Roadside Assistance at 1-800-333-4542 or online at kia.rsahelp.com to request to have your vehicle towed to the nearest authorized Kia dealership as soon as possible.
• To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this information (see the bottom of this letter for more information about QR code use):
SC267
Have You Changed Your Address Or Sold Your Kia?
If you have changed your home address, sold your Kia vehicle, or no longer own your vehicle, please complete the attached prepaid “Change of Address/Ownership” card and mail it to us. You can also contact the Kia Customer Care Center phone number listed below.
What If You Are A Vehicle Lessor?
What If You Have Other Questions?
If your dealer does not respond to your service request in a timely manner, we suggest that you call Kia’s Customer Care Center at 1-800-333-4542. This number has TTY capability. If you still are not satisfied that we have remedied this situation without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.
This action has been taken in the interest of your safety, and we regret any inconvenience this situation may cause you.
Sincerely,
Customer Care Department
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
QR Code Use:
• A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos.
• With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace.
• Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions.
**************************************************************************************************************
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
GROUP MODEL
Safety Recall Campaign
2015-2019MY
Soul EV (PS EV) NUMBER DATE
SC267 (Rev 3, 09/12/2023)
August 2023
SAFETY RECALL CAMPAIGN HIGH-VOLTAGE BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
This bulletin provides information regarding High-Voltage Battery Pack and Battery Management System (BMS) for the subject vehicles below. An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly (BPA) case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury.
For the affected 2015-2017 MY SOUL EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high-voltage battery replaced under warranty with an E400 battery (P/N: 37510-E4200/E4200R/E4250/E4250R), dealers are to:
1) First, replace the BMS and the Voltage & Temperature Sensor Wiring Harness (VTSWH),
2) Update the BMS with new software in ‘Manual Mode’ only, and
3) Inspect the High-Voltage Battery and, in necessary, replace it with a new one.
For all 2018-2019 MY SOUL EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high-voltage battery, dealers are to:
1) Update the BMS with new software, and
2) Inspect the High-Voltage Battery and, if necessary, replace it with a new one
Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.
SUBJECT:
There is no charge to the
vehicle owner for this repair. Under applicable law, you may not sell or
otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth
in this bulletin
Repair status for a VIN is provided on
KDealer+ (Service → Warranty Coverage → Warranty
Coverage Inquiry → Campaign Information). Not completed Recall / Service Action reports are
available on KDealer+ (Consumer Affairs → Not Completed Recall → Recall VIN → Select Report),
which includes a list of affe cted vehicles.
NOTICE
This bulletin has
been revised to include additional information. New/revised sections of this
bulletin are indicated by a black bar in the margin area.
NOTICE
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 2 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
Flowchart:
Revision 2: ‘BPA Label Inspection’ is no longer required and steps were removed from this publication.
(15-17MY)
BMS + VTSWH
Replacement
(Pg. 9 & 10)
BPA Replacement
(TL PWA Process)
(Pg.12)
(18-19MY)
Perform
BMS S/W Upgrade
(Pg. 3)
Vehicle Out
KDS SCAN
Related DTC(s)
Present?
YES
Vehicle In
(Determine the
Applicable MY)
NO
Related DTC(s):
P1AA7
P1AA8
P1AAB
P1AAC
P1AAD
P1AAE
P1AAF
P1AB1
P1AD1
P1B96
P1B70
Operation Descriptions:
• BMS Software (BMS S/W)
• High Voltage Battery Pack Assembly (HV BPA)
• Voltage & Temperature Sensor Wiring Harness (VTSWH)
• Battery Management System (BMS)
Note: For 15-17MY only, the two (2) VTSWH previously installed on the existing HV BPA will need to
be swapped if a ‘new’ HV BPA if replacement is performed.
TL PWA is required for HV BPA replacement. Dealer should follow the process included in TSB
ELE044 and obtain TL PWA . Claim submission concerns WILL occur if the dealer does not obtain
TL PWA for HV BPA replacement.
NOTICE
Page 3 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
ECU Upgrade Procedure:
To correct this condition, the ECU should be reprogrammed using the KDS
download, as described in this bulletin.
*Note: Event #696 for 15-17MY PS EV will not appear in the upgrade events list
as it needs to be performed in ‘Manual Mode’ only.
Upgrade Event Name
*696. 15-17MY PS EV BMS Diagnostic Logic Enhancement Touch
697. 18-19MY PS EV BMS Diagnostic Logic Enhancement Touch
•Confirm a Confirm a fully charged batteryfully charged battery (12.3 volts or higher is necessary) is used (12.3 volts or higher is necessary) is used oror utilize a fully utilize a fully charged jump starter box connected to the battery.charged jump starter box connected to the battery.
•Ensure the KDS GDS is sufficiently charged at 60% or higher prior to reflash.Ensure the KDS GDS is sufficiently charged at 60% or higher prior to reflash.
•All ECU upgrades must be performed with the ignition set to theAll ECU upgrades must be performed with the ignition set to the ‘ON’ position unless otherwise ‘ON’ position unless otherwise stated.stated.
•Damaged VCI II units should Damaged VCI II units should notnot be used and promptly replaced.be used and promptly replaced.
•Be careful not to disconnect the VCIBe careful not to disconnect the VCI–II connected to the vehicle during the ECU upgrade II connected to the vehicle during the ECU upgrade procedure.procedure.
•DO NOT start the engine during ECU upgrade.DO NOT start the engine during ECU upgrade.
•DO NOT turDO NOT turn the ignition key ‘OFF’ n the ignition key ‘OFF’ oror interrupt the power supply during ECU upgrade.interrupt the power supply during ECU upgrade.
•When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine.starting the engine.
•ONLY use approved ECU upgrade software designated for the correct applicatONLY use approved ECU upgrade software designated for the correct application.ion.
NOTICENOTICE
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part
It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU.the ECU.
IMPORTANTIMPORTANT
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 4 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
ROM ID INFORMATION TABLE:
Upgrade Event #696 (15-17MY) or #697 (18-19MY)
Model SYSTEM IMMO ECU P/No. ROM ID Previous New
PS EV
18-19MY
BMS
Yes
37513 E4350
4400 4500 4600
4700
37513 E4300
4402 4502 4602
4702 PS EV 15-17MY* 37513 E4251 4604 4704* 37513 E4201 4606 4706* Note: *Perform Event #696 in ‘Manual Mode’ only for 15-17MY model.
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle’s ECM ROM ID and reference the Information Table as necessary.
1.
Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel.
The ECU upgrade function on KDS
The ECU upgrade function on KDS operates wirelessly. It is not necessary operates wirelessly. It is not necessary to perform the upgrade via USB cable.to perform the upgrade via USB cable.
NOTICENOTICE
Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the
Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the applicable model is equipped with an immobilizer security system. Failure to follow proper applicable model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upprocedures may cause the PCM to become inoperative after the upgrade and any claims associated grade and any claims associated with this repair may be subject to chargeback.with this repair may be subject to chargeback.
NOTICENOTICE
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
NOTICENOTICE
Page 5 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
2.
With the ignition ON, turn ON the KDS tablet. Select ‘KDS’ from the home screen.
3.
Confirm communication with VCI (A) and then configure the vehicle (B) using the ‘AUTO VIN’ (C) feature.
4.
Select ‘ECU Upgrade’.
5.
The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #697.
KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin.
A
B
C
The vehicle must be identified in
The vehicle must be identified in Vehicle Selection to download an Vehicle Selection to download an Event for that vehicle.Event for that vehicle.
NOTICENOTICE
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 6 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
6a.
Select ‘Auto Mode’. (18-19MY)
6b.
Select ‘Manual Mode’ (15-17MY) ONLY
Refer to page 8 for instructions.
7.
Select ‘BMS’ system and confirm the applicable Event #696 or #697.
Note: Event #696 for 15-17MY PS EV will not appear in the upgrade events list as it needs to be performed in ‘Manual Mode’ only.
8.
The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCI-II. Upgrade part (2/2) (F) will upgrade the ECU.
Do NOT attempt to perform a Manual
Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode Mode upgrade UNLESS Auto Mode fails. Always follow the fails. Always follow the instructions instructions given on the KDS in either Auto or given on the KDS in either Auto or Manual mode.Manual mode.
CAUTIONCAUTION
Do not touch the system buttons (like
Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while ‘Back’, ‘Home’, ‘etc.’) while performing ECU performing ECU Upgrade.Upgrade.
CAUTIONCAUTION
E
F
D
D
Page 7 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
9.
If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Select ‘OK’ and restart the from step 4.
10.
When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Select ‘OK’ to continue.
11.
Once the upgrade is complete, select ‘OK’ to finalize the procedure.
12.
When prompted, select ‘YES’ to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
13.
Start the engine to confirm normal operation of the vehicle.
If an error notice continues to appear
If an error notice continues to appear or if the upgrade cannot be or if the upgrade cannot be performed, DO NOT disconnect the performed, DO NOT disconnect the KDS/VCIKDS/VCI–II. Contact GIT America Help II. Contact GIT America Help Desk at (888) 542Desk at (888) 542–4371 or Techline.4371 or Techline.
NOTICENOTICE
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 8 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
Manual Upgrade Procedure:
Manual Mode ECU Upgrade Passwords
Menu Password
PS EV BMS (15~17MY, +electric heater): 37513-E4251
1524
PS EV BMS (15~17MY, -electric heater): 37513-E4201
3751
PS EV BMS (18~19MY, +electric heater): 37513-E4350
0534
PS EV BMS (18~19MY, -electric heater): 37513-E4300
3157
Note: *Perform Event #696 in ‘Manual Mode’ only for 15-17MY model.
1.
Within the ECU Upgrade screen displayed, select Manual Mode.
2.
Select the ‘BMS’ system under the System selection menu. Select Upgrade Event #696 or #697 (if Auto Mode failed) and select Upgrade to continue.
3.
Select the appropriate control unit part number with reference to the ROM ID Information Table on page 3, and select OK.
4.
Enter the appropriate password from the Manual Mode password table above and select OK.
5.
The upgrade will begin and the progress of the upgrade will appear on the bar graph.
6.
When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Select OK.
7.
Once the upgrade is complete, select OK to finalize the procedure.
8.
When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
9.
Start the engine to confirm proper operation of the vehicle.
The
The manual upgrade should ONLY be performed if the automatic upgrade failsmanual upgrade should ONLY be performed if the automatic upgrade fails..
If the automatic upgrade fails, turn the ignition ‘OFF’ for about 10 seconds then place it back in
If the automatic upgrade fails, turn the ignition ‘OFF’ for about 10 seconds then place it back in the ‘ON’ position to reset the control unit BEFORE performing manual upgrade.the ‘ON’ position to reset the control unit BEFORE performing manual upgrade.
See tab
See table below for ‘Manual Mode’ passwords.le below for ‘Manual Mode’ passwords.
NOTICENOTICE
Page 9 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
BMS ECU Replacement Procedure: (15-17MY Only)
1.
Remove the BPA upper case (A) by referring to “EV Battery System → High Voltage Battery System → Case → Repair procedures (Removal)” in the applicable Shop Manual on KGIS. Refer to KGIS for bolt/nut torque specs.
Ground Bolt (E): 6 ea.
Regular Bolt (8): 35 ea. Regular Bolt (8) Ground Bolt (E)
2.
3.
Replace the BMS ECU by referring to “EV Battery System → High Voltage Battery Control System → Battery Management System (BMS) ECU → Repair procedures (Removal)” in the applicable Shop Manual on KGIS.
Proceed to page 10 to replace the Voltage & Temperature Sensor Wiring Harness (VTSWH).
Be sure to read and follow the ‘
Be sure to read and follow the ‘General Safety Information and CautionGeneral Safety Information and Caution’’,, the ‘the ‘High Voltage SHigh Voltage Shuthut–OOff ff ProceduresProcedures’’ and ‘and ‘High Voltage Battery Handling GuideHigh Voltage Battery Handling Guide’ instructions outlined on KGIS’ instructions outlined on KGIS beforebefore doing any work related with the high voltage system. doing any work related with the high voltage system. Failure to follow the safety instructions may Failure to follow the safety instructions may result in serious electrical injuries. result in serious electrical injuries.
WARNINGWARNING
Mark t
Mark the six (6) ‘he six (6) ‘groundground’’ boltbolts and s and theirtheir location to location to preventprevent mixing with mixing with rregular boltegular bolt prior to reassemblyprior to reassembly..
TECH TIPTECH TIP
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 10 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
VTSWH Replacement Procedure: (15-17MY Only)
1.
Carefully remove ONLY ONE (1) (left or right) side battery pack assemblies.
Refer to the “EV Battery System → High Voltage Battery System → Battery Pack Assembly → Repair procedures (Removal)” in the applicable Shop Manual on KGIS for detailed instructions.
2.
Note: SST OK375 E4300 and crane jack are required.
Place the battery on a clean and flat bench surface area.
3.
Remove the existing voltage and temperature sensor wiring harness (VTSWH) retaining screws for both (left and right) battery packs.
Page 11 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
4.
Replace the two voltage temperature sensor wire harnesses (VTSWH) with the new parts.
Note: The new harness is different for the removed harness when compared side by side.
5.
During re-assembly, insert the battery temperature sensor into the battery pack lower side area shown.
Connect the outside temperature sensor connector where shown.
Note: Some vehicles may have a remaining temperature sensor connector hole. If so, disregard, no need to connect to it.
6.
7.
8.
9.
Reinstall all removed parts in the reverse order of removal.
Perform the BCM Software Upgrade as outlined on page 3.
Confirm normal vehicle operation.
Using KDS, scan for related DTC described on page 2. Are related DTC(s) present?
• YES (NG) – Related DTC(s) are stored. Replace the BPA Assembly (Page 12)
• NO (OK) – No DTC(s) or Non-Related DTC(s) stored. Campaign is complete.
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 12 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
BPA Replacement Procedure: (15-19MY if applicable)
1.
Replace the HV BPA by referring to “EV Battery System → High Voltage Battery System → Battery Pack Assembly → Repair procedures (Removal)” in the applicable Shop Manual on KGIS.
Note: Dealer must obtain TL PWA.
Note: SST OK375 E4300 BPA lifting jig and crane jack (A) are required.
Note: The battery pack assembly (BPA) consists of two (2) (left and right) battery packs.
15
15–17MY ONLY 17MY ONLY new new BPABPA is equipped is equipped with an “old” type harness. with an “old” type harness. Be sure to Be sure to swap/installswap/install the “new” type harness.the “new” type harness.
IMPORTANTIMPORTANT
Place the removed BPA on a clean flat
Place the removed BPA on a clean flat surfacesurface. . Dealer should follow the Dealer should follow the process included in TSB ELE044 and process included in TSB ELE044 and obtain TL PWAobtain TL PWA..
NOTICENOTICE
Be sure to read and follow the ‘
Be sure to read and follow the ‘General Safety Information and CautionGeneral Safety Information and Caution’, the ‘’, the ‘High High Voltage ShutVoltage Shut–Off ProceduresOff Procedures’ and ‘’ and ‘High Voltage Battery Handling GuideHigh Voltage Battery Handling Guide’ instructions outlined on KGIS before ’ instructions outlined on KGIS before doing any work related with the high voltage system. Failure to follow the safety instructions may doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries. result in serious electrical injuries.
WARNINGWARNING
1
188–1919MY ONLY MY ONLY new new BPABPA is equipped is equipped with the “new” type harness. with the “new” type harness. There is There is no need to swap.no need to swap.
IMPORTANTIMPORTANT
Page 13 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
HV BATTERY PACK AND BATTERY SUBJECT: MANAGEMENT SYSTEM (SC267)
AFFECTED VEHICLE RANGE: Model Production Date Range
15-17MY Soul EV (PS EV)
July 15, 2014 to June 30, 2017
18-19MY Soul EV (PS EV)
July 3, 2017 to September 28, 2018
REQUIRED TOOL:
Tool Name Part Number Figure Comments
BPA Lifting Jig
OK375 E4300
To be used alongwith an engine
crane/hoist.
REQUIRED PART:
Part Name Part Number Figure Qty. Comment
Volt. & Temp. Sensor
Wire Harness (VTSWH)
(New for 15-17MY only)
37561 E4210QQK
1
Left Side
37561 E4220QQK
1
Right Side
Battery Management
System (BMS)
(15-17MY only)
37513 E4201QQK
1
Non-Heated
37513 E4251QQK
Heated
Battery Pack
Assembly (BPA)*
(15-17MY only are equipped
with an original/old VTSWH)
37510 E4202R
1
Non-heated
37510 E4252R
Heated
HV Battery Pack
Assembly (BPA)
(18-19MY)
37510 E4302R
1
Non-heated
37510 E4352R
Heated
*Note: If replacement of the BPA for 15-17MY is required after already having installed the two (2) new VTSWH and BMS, then the ‘new’ BPA (left and right side battery packs) will require the ‘new’ previously installed VTSWH on the existing BPA to be installed/swapped onto the ‘new’ BPA.
IMPORTANT: The parts listed below DO NOT required replacement unless damaged or lost during removal. Case Gasket (15-19MY) 37528 E4000QQK N/A 1 Replace only if damaged Bolt & Washer for BPA 11408 06166PQQK N/A 1 3pc. Included per pack are needed. Nut for VTSWH 37535 E4500QQK N/A 1
HV BATTERY PACK AND BATTERY MANAGEMENT SYSTEM (SC267)
Page 14 of 14
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: SC267 (Rev 3) Soul EV (PS EV) August 2023
SUBJECT:
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Note: Refer to Warranty Bulletin 2023-24 for claim submission procedures. When necessary, manually enter sublet code ‘X2’ for reimbursement of one roundtrip rideshare expense or up to three (3) days for rental for BMS or HV BPA Replacement.
MY Claim Type Causal P/N Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty.
15-17MY
R
37510 E4000
0
(SC267)
BMS & VTSWH Replacement +
BMS SW Upgrade +
KDS DTC Scan (OK)
231055R1
2.5
M/H
37561 E4210QQK
1
37561 E4220QQK
37528 E4000QQK
37513 E4201QQK
or
37513 E4251QQK
11408 06166PQQK
37535 E4500 QQK
(SC267)
BMS & VTSWH Replacement +
BMS SW Upgrade +
KDS DTC Scan (NG) +
HV BPA Replacement
+ VTSWH Swap
231055R2
5.6
M/H
37561 E4210QQK
1
37561 E4220QQK
37528 E4000QQK
37513 E4201QQK
or
37513 E4251QQK
37510 E4202R
or
37510 E4252R
11408 06166PQQK
37535 E4500 QQK
18-19MY
R
37510 E4000
0
(SC267)
BMS SW Upgrade +
KDS DTC Scan (OK)
231055R3
0.3
M/H
N/A
0
(SC267)
BMS SW Upgrade +
KDS DTC Scan (NG) +
HV BPA Replacement
231055R4
3.0
M/H
37510 E4302R
or
37510 E4352R
1
37528 E4000QQK
11408 06166PQQK
37535 E4500 QQK
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SCSC267267 when accessing the when accessing the KDealer+KDealer+ system.system.
NOTICENOTICE
**************************************************************************************************************
Kia America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
IMPORTANT SAFETY RECALL
(NHTSA Recall Number: 23V218)
This notice applies to your vehicle: (Insert VIN)
FOLLOW-UP NOTICE
August 18, 2023
THE REMEDY FOR YOUR VEHICLE IS NOW AVAILABLE
Dear Kia Soul EV Vehicle Owner:
Kia has identified a defect in your vehicle which relates to motor vehicle safety.
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kia America, Inc. has decided that a defect which relates to motor vehicle safety exists in certain 2015-2017 MY Soul EV vehicles. The defect can result in a fire while driving. A fire increases the risk of injury. Our records indicate that you own or lease one of the potentially affected vehicles. The remedy is now available for your vehicle.
What Is The Problem?
An electrical short circuit can occur within the high voltage battery pack assembly case located underneath your vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury.
Kia Will (1) Replace The Battery Management System (BMS), (2) Update That BMS with New Software, (3) Inspect The High Voltage Battery, And, (4) If Necessary, Replace The High Voltage Battery Free of Charge At No Cost To You.
Your authorized Kia dealer will first replace the vehicle’s battery management system (BMS) and then update the vehicle’s newly-installed BMS with new software that will detect an abnormal battery cell voltage condition BEFORE an electrical short circuit occurs. Following installation of the new software, if abnormal battery cell voltage is detected by the vehicle’s BMS, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. This recall will be performed free of charge at no cost to you.
What Should You Do?
• WARNING: If your vehicle has an abnormal battery cell voltage condition, you may experience incomplete high voltage battery charging, loss/fluctuating vehicle EV battery range, and/or illumination of the EV warning light. If this occurs, please immediately pull over to a safe location and contact Kia Roadside Assistance at 1-800-333-4542 or online at kia.rsahelp.com to request to have your vehicle towed to the nearest authorized Kia dealership as soon as possible.
• To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this information (see the bottom of this letter for more information about QR code use):
SC267
Have You Changed Your Address Or Sold Your Kia?
If you have changed your home address, sold your Kia vehicle, or no longer own your vehicle, please complete the attached prepaid “Change of Address/Ownership” card and mail it to us. You can also contact the Kia Customer Care Center phone number listed below.
What If You Are A Vehicle Lessor?
What If You Have Other Questions?
If your dealer does not respond to your service request in a timely manner, we suggest that you call Kia’s Customer Care Center at 1-800-333-4542. This number has TTY capability. If you still are not satisfied that we have remedied this situation without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.
This action has been taken in the interest of your safety, and we regret any inconvenience this situation may cause you.
Sincerely,
Customer Care Department
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
QR Code Use:
• A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos.
• With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace.
• Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions.
REQUEST FOR REIMBURSEMENT FORM
2015-2019 MY SOUL EV VEHICLES – HIGH VOLTAGE BATTERY
SAFETY RECALL CAMPAIGN (SC267)
If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for
that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com (MyKia>Contact Us or directly at this
link: https://ksupport.kiausa.com/ConsumerAffairs).
If you do not have access to a computer or prefer to submit your request by mail, please complete this Request for Reimbursement and mail
it to the following address for review and consideration, along with backup documentation:
Kia Customer Care Center
Kia America, Inc.
P. O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542
Please allow at least sixty (60) days for review and response.
Customer First Name: Customer Last Name:
Attach the following:
o Repair Order showing:
o Name & address of person paying for the repair
o Vehicle Identification Number (VIN) of vehicle repaired
o Description of the problem repaired
Date of repair, mileage at the time of repair and total cost of claimed repair expense
o Evidence of Payment of Repair showing:
o Date of Payment
o Amount Paid (e.g., copies of cancelled check or credit card receipt)
I certify that the documents attached to this Request for Reimbursement are true and accurate and should be used as the basis for a
reimbursement to me under this campaign.
CLAIMANT’S SIGNATURE:
____________________________________________ _________________________________________
Signature Print Name
Customer Address:
Customer City: State: Zip:
Phone #: ( ) – Email:
Vehicle Identification Number:
Mileage at Time of Repair: Date of Repair: / /
Amount of Reimbursement Requested $
**************************************************************************************************************
Kia America, Inc.
Corporate Headquarters
111 Peters Canyon Road, Irvine, CA 92606-1790 USA
IMPORTANT SAFETY RECALL
(NHTSA Recall Number: 23V218)
This notice applies to your vehicle: (Insert VIN)
FOLLOW-UP NOTICE
August 18, 2023
THE REMEDY FOR YOUR VEHICLE IS NOW AVAILABLE
Dear Kia Soul EV Vehicle Owner:
Kia has identified a defect in your vehicle which relates to motor vehicle safety.
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kia America, Inc. has decided that a defect which relates to motor vehicle safety exists in all 2018-2019 MY Soul EV vehicles. The defect can result in a fire while driving. A fire increases the risk of injury. Our records indicate that you own or lease one of the potentially affected vehicles. The remedy is now available for your vehicle.
What Is The Problem?
An electrical short circuit can occur within the high voltage battery pack assembly case located underneath your vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury.
Kia Will (1) Update The Battery Management System with New Software, (2) Inspect The High Voltage Battery And, (3) If Necessary, Replace The High Voltage Battery Free of Charge At No Cost To You.
Your authorized Kia dealer will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition BEFORE an electrical short circuit occurs. Following installation of the new software, if abnormal battery cell voltage is detected by the vehicle’s BMS, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. This recall will be performed free of charge at no cost to you.
What Should You Do?
• WARNING: If your vehicle has an abnormal battery cell voltage condition, you may experience incomplete high voltage battery charging, loss/fluctuating vehicle EV battery range, and/or illumination of the EV warning light. If this occurs, please immediately pull over to a safe location and contact Kia Roadside Assistance at 1-800-333-4542 or online at kia.rsahelp.com to request to have your vehicle towed to the nearest authorized Kia dealership as soon as possible.
• To find your nearest dealer, visit www.kia.com and click the “Find Dealer” button in the upper right corner (“Dealers” on a mobile device). You can also use the QR code below with your mobile device to access this information (see the bottom of this letter for more information about QR code use):
SC267
Have You Changed Your Address Or Sold Your Kia?
If you have changed your home address, sold your Kia vehicle, or no longer own your vehicle, please complete the attached prepaid “Change of Address/Ownership” card and mail it to us. You can also contact the Kia Customer Care Center phone number listed below.
What If You Are A Vehicle Lessor?
What If You Have Other Questions?
If your dealer does not respond to your service request in a timely manner, we suggest that you call Kia’s Customer Care Center at 1-800-333-4542. This number has TTY capability. If you still are not satisfied that we have remedied this situation without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC 20590; or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.
This action has been taken in the interest of your safety, and we regret any inconvenience this situation may cause you.
Sincerely,
Customer Care Department
Federal regulation requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
QR Code Use:
• A QR Code is a square, 2-dimensional barcode that can be read by mobile devices loaded with an appropriate barcode or QR Code Reader App. The app reads the barcode image and then launches/uploads the specific information the code contains, such as URLs, text, photos, videos.
• With a mobile device, download a QR Code Reader App. With many devices, you can do this through an app store or marketplace.
• Open the QR Code Reader App on your mobile device. The app will utilize your device’s camera. Center the code in the camera viewing area. With some apps, the URL or other information will automatically load when the code is recognized. For others, you may have to snap or take a picture of the QR code. Refer to the QR Reader Code App instructions.
REQUEST FOR REIMBURSEMENT FORM
2015-2019 MY SOUL EV VEHICLES – HIGH VOLTAGE BATTERY
SAFETY RECALL CAMPAIGN (SC267)
If you have incurred expense to remedy this issue prior to the date of this notice, you may have the opportunity to obtain reimbursement for
that expense. You may submit your receipts online to Kia via the Owners section of www.kia.com (MyKia>Contact Us or directly at this
link: https://ksupport.kiausa.com/ConsumerAffairs).
If you do not have access to a computer or prefer to submit your request by mail, please complete this Request for Reimbursement and mail
it to the following address for review and consideration, along with backup documentation:
Kia Customer Care Center
Kia America, Inc.
P. O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542
Please allow at least sixty (60) days for review and response.
Customer First Name: Customer Last Name:
Attach the following:
o Repair Order showing:
o Name & address of person paying for the repair
o Vehicle Identification Number (VIN) of vehicle repaired
o Description of the problem repaired
Date of repair, mileage at the time of repair and total cost of claimed repair expense
o Evidence of Payment of Repair showing:
o Date of Payment
o Amount Paid (e.g., copies of cancelled check or credit card receipt)
I certify that the documents attached to this Request for Reimbursement are true and accurate and should be used as the basis for a
reimbursement to me under this campaign.
CLAIMANT’S SIGNATURE:
____________________________________________ _________________________________________
Signature Print Name
Customer Address:
Customer City: State: Zip:
Phone #: ( ) – Email:
Vehicle Identification Number:
Mileage at Time of Repair: Date of Repair: / /
Amount of Reimbursement Requested $
**************************************************************************************************************
SC267
August 16, 2023
ATTENTION:
ALL DEALER PRINCIPALS
THIS IS A FOLLOW-UP NOTICE TO ADVISE THAT THE REMEDY IS NOW AVAILABLE.
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign on all 2018-2019 MY Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain 2015-2017 MY Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery.
An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
For all 2018-2019 MY Soul EV vehicles: Dealers will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
For affected 2015-2017 MY Soul EV vehicles: Dealers will first replace the vehicle’s battery management system (BMS) and then update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
Your Service Manager was sent a copy of the follow-up owner notification letter and a Q&A guide for recall questions both of which describe the issue and information on how to access the list of affected vehicles. Kia will start mailing follow-up notices to the affected vehicle owners beginning on August 18, 2023.
What Should You Do?
Please make certain the appropriate personnel in your dealership are familiar with the details of this recall campaign to ensure proper responses to customer inquiries and requests to have the campaign performed on their vehicles.
NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied.
LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose.
FOLLOW-UP NOTICE
If you have any questions, please contact your Kia District Parts & Service Manager.
Sincerely,
Kia Service Department
Enclosures
**************************************************************************************************************
SC267
August 16, 2023
ATTENTION:
ALL DEALER PARTS & SERVICE MANAGERS
THIS IS A FOLLOW-UP NOTICE TO ADVISE THAT THE REMEDY IS NOW AVAILABLE.
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign on all 2018-2019 MY Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain 2015-2017 MY Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery.
An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
For all 2018-2019 MY Soul EV vehicles: Dealers will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
For affected 2015-2017 MY Soul EV vehicles: Dealers will first replace the vehicle’s battery management system (BMS) and then update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power “limp home” mode. If this occurs, the dealer will replace the high voltage battery with a new one. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
The Technical Service Bulletin that provides vehicle inspection and repair procedures, affected VIN production range, and warranty claim information will be posted on the Kia Global Information System (KGIS) at www.kiatechinfo.com in the week of August 16,2023.
Enclosed you will find a copy of the follow-up owner notification letter and a Q&A Guide for recall questions, both of which describe the issue. Note that any vehicle owner who has already paid for related repairs can submit a request for reimbursement online via the Owner’s Section of www.kia.com. Kia will mail interim notices to the affected vehicle owners beginning on August 18, 2023.
Also, please make certain the appropriate personnel in your dealership are familiar with the details of this recall to ensure proper responses to customer inquiries and requests to have the recall performed on their vehicles. This Safety Recall Campaign represents an opportunity for your service department to deliver an exceptional service experience (e.g., flexible service appointment process, car wash and vacuum and timely service).
NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied.
LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose.
If you have any questions, please contact your Kia District Parts and Service Manager.
Sincerely, Kia Service Department Enclosures
**************************************************************************************************************
SC267
May 22, 2023
ATTENTION:
ALL DEALER PRINCIPALS
This is an interim notice as we work on a remedy.
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign on all 2018-2019 MY Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain 2015-2017 MY Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery.
An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
When the remedy is available, dealers will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power limp home mode. If this occurs, the dealer will replace the high voltage battery. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
Your Service Manager was sent a copy of the interim owner notification letter and a Q&A guide for recall questions both of which describe the issue and information on how to access the list of affected vehicles. Kia will start mailing interim notices to the affected vehicle owners beginning on May 26, 2023. A follow-up notice will be mailed once the remedy becomes available.
What Should You Do?
Please make certain the appropriate personnel in your dealership are familiar with the details of this recall campaign to ensure proper responses to customer inquiries and requests to have the campaign performed on their vehicles.
NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied.
LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose.
If you have any questions, please contact your Kia District Parts & Service Manager.
Sincerely,
Kia Service Department
Enclosures
INTERIM NOTICE
**************************************************************************************************************
SC267
May 22, 2023
ATTENTION:
ALL DEALER PARTS & SERVICE MANAGERS
This is an interim notice as we work on a remedy.
Kia America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign on all 2018-2019 MY Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain 2015-2017 MY Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery.
An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
When the remedy is available, dealers will update the vehicle’s battery management system with new software that will detect an abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power limp home mode. If this occurs, the dealer will replace the high voltage battery. Customers may experience the following symptoms/warnings indicating this concern: Incomplete high voltage battery charging, loss/fluctuating vehicle range, and/or illumination of the EV warning light.
The Technical Service Bulletin that provides vehicle inspection and repair procedures, affected VIN production range, and warranty claim information will be posted on the Kia Global Information System (KGIS) at www.kiatechinfo.com when the remedy is available.
Enclosed you will find a copy of the interim owner notification letter and a Q&A Guide for recall questions, both of which describe the issue. Note that any vehicle owner who has already paid for related repairs can submit a request for reimbursement online via the Owner’s Section of www.kia.com. Kia will mail interim notices to the affected vehicle owners beginning on May 26, 2023. A follow-up notice will be mailed once the remedy becomes available.
Also, please make certain the appropriate personnel in your dealership are familiar with the details of this recall to ensure proper responses to customer inquiries and requests to have the recall performed on their vehicles. This Safety Recall Campaign represents an opportunity for your service department to deliver an exceptional service experience (e.g., flexible service appointment process, car wash and vacuum and timely service).
NHTSA ADVISORY: It is a violation of Federal law for a dealer to deliver a new motor vehicle covered by this notification under a sale or lease until the defect is remedied.
LEGAL PRIVACY LIABILITY NOTICE: Pursuant to the terms of the Dealer Sales and Service Agreement and the Gramm-Leach-Bliley federal consumer privacy act, you are required to keep confidential any and all information and documents provided to you by Kia America, Inc. or generated by you in the conduct of carrying out work under that Agreement regarding Kia vehicle purchasers and owners, including but not limited to warranty claim information. Kia dealers may use such owner information for the sole purpose of conducting and performing this safety recall campaign, and for no other purpose.
If you have any questions, please contact your Kia District Parts and Service Manager.
Sincerely, Kia Service Department Enclosures
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-218
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Kia America, Inc. MAR 29, 2023 NHTSA Recall No. : 23V-218 Manufacturer Recall No. : SC267 Manufacturer Information :
Manufacturer Name : Kia America, Inc.
Address : 111 Peters Canyon Road
Irvine CA 92606 Company phone : 800-333-4542
Population :
Number of potentially involved : 2,689 Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2015-2019 Kia Soul EV Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : HYBRID ELECTRIC
Descriptive Information : All 2018-2019 model year Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain
2015-2017 model year Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery. The recall population was determined by a review of vehicle production and warranty records. The vehicles subject to this recall were not produced in VIN order. Customers seeking information about their specific vehicle will be referred to Kia’s Customer Care Center or their Kia dealer.
Production Dates : JUL 15, 2014 – SEP 28, 2018
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A fire increases the risk of injury.
Description of the Cause : Cause of the electrical short circuit condition remains unknown but is believed
to be caused by abnormally excessive precipitate within the battery cells. Part 573 Safety Recall Report 23V-218 Page 2 Identification of Any Warning
that can Occur : 1) Incomplete high voltage battery charging, 2) loss/fluctuating vehicle range, and/or 3) illumination of EV warning light Involved Components : Component Name 1 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4300 (2018-19 MY) Component Name 2 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4350 (2018-19 MY) Component Name 3 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4200R (2015-17 MY) Component Name 4 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4250R (2015-17 MY) Supplier Identification : Component Manufacturer
Name : SK On
Address : 325, Expo-ro, Yuseong-gu Daejeon Foreign States 34124
Country : Korea, Republic of Chronology : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-218
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
See attached document titled “2015-2019MY Soul EV High Voltage Battery Chronology.”
Description of Remedy :
Description of Remedy Program : All owners of the subject vehicles will be notified by first class mail with
instructions to bring their vehicles to a Kia dealer. Kia will instruct dealers to update the vehicle’s battery management system with new software that will detect abnormal battery cell voltage condition before an electrical short circuit occurs. Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power limp home mode. If this occurs, dealer will replace the high voltage battery. Kia will reimburse owners for repair expenses already incurred pursuant to Kia’s General Reimbursement Plan filed May 10, 2022. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production : New software has been added to the battery management system to detect abnormal battery cell voltage condition before an electrical short circuit occurs.
Not applicable. The subject vehicles are no longer in production. In addition, the 2020MY Soul EV was not manufactured for sale in the U.S. Recall Schedule :
Description of Recall Schedule : Dealer notification is scheduled to begin and end on May 22, 2023 and
the Owner notification is scheduled to begin and end on May 26, 2023.
Planned Dealer Notification Date : MAY 22, 2023 – MAY 22, 2023
Planned Owner Notification Date : MAY 26, 2023 – MAY 26, 2023
* NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-218
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Kia America, Inc. AUG 02, 2023 NHTSA Recall No. : 23V-218 Manufacturer Recall No. : SC267 Manufacturer Information :
Manufacturer Name : Kia America, Inc.
Address : 111 Peters Canyon Road
Irvine CA 92606 Company phone : 800-333-4542
Population :
Number of potentially involved : 2,689 Estimated percentage with defect : 1 %
Vehicle Information : Vehicle 1 : 2015-2019 Kia Soul EV Vehicle Type : LIGHT VEHICLES Body Style : ALL Power Train : HYBRID ELECTRIC
Descriptive Information : All 2018-2019 model year Soul EV vehicles manufactured from July 3, 2017 through September 28, 2018 equipped with an E400 high voltage battery and certain
2015-2017 model year Soul EV vehicles manufactured from July 15, 2014 through June 30, 2017 that had their high voltage battery replaced under warranty with an E400 battery. The recall population was determined by a review of vehicle production and warranty records. The vehicles subject to this recall were not produced in VIN order. Customers seeking information about their specific vehicle will be referred to Kia’s Customer Care Center or their Kia dealer.
Production Dates : JUL 15, 2014 – SEP 28, 2018
VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect :
Description of the Defect : An electrical short circuit between the anode and cathode of the battery cells can occur within the high-voltage battery pack assembly case located underneath the vehicle. If an electrical short circuit occurs, a fire may result while driving, thereby increasing the risk of injury. The cause of the short circuit condition remains unknown, but it is believed to be caused by abnormally excessive precipitate within the battery cells.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : A fire increases the risk of injury.
Description of the Cause : Cause of the electrical short circuit condition remains unknown but is believed
to be caused by abnormally excessive precipitate within the battery cells. Part 573 Safety Recall Report 23V-218 Page 2 Identification of Any Warning
that can Occur : 1) Incomplete high voltage battery charging, 2) loss/fluctuating vehicle range, and/or 3) illumination of EV warning light Involved Components : Component Name 1 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4300 (2018-19 MY) Component Name 2 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4350 (2018-19 MY) Component Name 3 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4200R (2015-17 MY) Component Name 4 : PACK ASSY-BATTERY Component Description : Battery Pack Assembly Component Part Number : 37510-E4250R (2015-17 MY) Supplier Identification : Component Manufacturer
Name : SK On
Address : 325, Expo-ro, Yuseong-gu Daejeon Foreign States 34124
Country : Korea, Republic of Chronology : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-218
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
See attached document titled “2015-2019MY Soul EV High Voltage Battery Chronology.”
Description of Remedy :
Description of Remedy Program : All owners of the subject vehicles will be notified by first class mail with
instructions to bring their vehicles to a Kia dealer. [For the affected 2018-2019 model year Soul EV vehicles,] Kia will instruct dealers to
update the vehicle’s battery management system with new software that will detect abnormal battery cell voltage condition before an electrical short circuit occurs. [For the affected 2015-2017 model year Soul EV vehicles, Kia will instruct dealers to first replace the vehicle’s battery management system (BMS) and update the BMS with new software that will detect abnormal battery cell voltage condition before an electrical short circuit occurs.] Following installation of the new software, if the abnormal battery cell voltage is detected by the vehicle’s battery management system, the EV warning light will illuminate, charging capacity will be limited to 80% and the vehicle will be placed into a reduced-power limp home mode. If this occurs, dealer will replace the high voltage battery. Kia will reimburse owners for repair expenses already incurred pursuant to Kia’s General Reimbursement Plan filed May 10, 2022. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production : New software has been added to the battery management system to detect abnormal battery cell voltage condition before an electrical short circuit occurs.
Not applicable. The subject vehicles are no longer in production. In addition, the 2020MY Soul EV was not manufactured for sale in the U.S. Recall Schedule :
Description of Recall Schedule : Dealer notification is scheduled to begin and end on May 22, 2023 and
the Owner notification is scheduled to begin and end on May 26, 2023.
Planned Dealer Notification Date : MAY 22, 2023 – MAY 22, 2023
Planned Owner Notification Date : MAY 26, 2023 – MAY 26, 2023
* NR – Not Reported
**************************************************************************************************************
SEOCONTENT-END