2016-2018 Kia Forte/Forte Koup & 2018-2019 Rio Emergency Trunk Latch Release Mechanism

August 9, 2021 NHTSA CAMPAIGN NUMBER: 21V622000

Trunk Emergency Release May Fail/FMVSS 401

A person inside the trunk compartment may become trapped, increasing their risk of injury.

 

NHTSA Campaign Number: 21V622

Manufacturer KiaeBay logo Motors America

Components LATCHES/LOCKS/LINKAGES

Potential Number of Units Affected 253,074

 

Summary

KiaeBay logo Motors America (KiaeBay logo) is recalling certain 2016-2018 Forte, Forte Koup, and 2018-2019 Rio vehicles. The trunk latch may become damaged, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, “Internal Trunk Release.”

 

Remedy

Dealers will replace the trunk latch assembly, free of charge. Owner notification letters were mailed on February 10, 2022. Owners may contact KiaeBay logo customer service at 1-800-333-4542. KiaeBay logo’s number for this recall is SC216.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Kia has a Recall

 


 

This bulletin provides the procedure for the replacement of the trunk latch assembly on the following vehicles:

  • Certain 2016MY Forte (YD) vehicles (2/4-door) produced from March 2, 2016 through October 4, 2016,
  • Certain 2016-2018MY Forte (YDm) vehicles (4-door) produced from May 11, 2016 through July 27, 2018, and
  • Certain 2018-2019MY Rio (SC) vehicles produced from June 1, 2017 through July 5, 2019.

In high-temperature conditions, a thermal crack can develop in the pawl of the trunk latch which can intermittently cause the trunk’s interior emergency release to be inoperative. As a result, the subject vehicles fail to conform to the requirements of FMVSS 401, “Interior Trunk Release”. In the rare event that a person is inside the trunk compartment at the same time the latch pawl cracks, the person may not be able to get out of the trunk. The inability to get out of the trunk increases the risk of injury. Follow the procedure outlined in this publication to replace the trunk lid latch assembly. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

NOTICE

To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.

 

Replacement Procedure – 2/4-Door Forte (YD/YDm):

1. Remove the trunk lid trim (A) by referring to the “Body (Interior and Exterior) → Trunk LidTrunk Lid Trim → Repair procedures” in the applicable Shop Manual on KGIS.

 

NOTICE

  • Use a non marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.
  • Be sure to replace any damaged clips.

 

2. Replace the trunk lid latch assembly (B) by referring to the “Body (Interior and Exterior) → Trunk LidTrunk Lid Latch → Repair procedures” in the applicable Shop Manual on KGIS.

Tightening torque for bolts
61.2 96.0 lb. in 6.9 10.8 N.m)

 

3. Install all removed parts in reverse order of disassembly.

 

4. Confirm normal operation of trunk latch (open/close – lock/unlock) and trunk room lamp.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

 

Replacement Procedure – 4-Door Rio (SC):

1. Remove the trunk inside handle (A) by removing the two (2) screws.

 

NOTICE

  • Use a non marring trim removal tool (such as Snap on ® Part Number PBN5 or equivalent) to avoid damaging trim pieces.

 

2. Remove the trunk lid trim by referring to the “Body (Interior and Exterior) → Trunk LidTrunk Lid Trim → Repair procedures” in the applicable Shop Manual on KGIS.

 

NOTICE

  • Be sure to replace any damaged clips.

 

3. Remove the trunk latch cable (B) and connector (C).

 

4a. Remove the trunk latch assembly (D) by removing the two (2) bolts.

4b. Install the new trunk latch assembly.

Tightening torque for bolts
61.2 96.0 lb. in 6.9 10.8 N.m)

 

5. Install all removed parts in reverse order of disassembly.

 

6. Confirm normal operation of trunk latch (open/close – lock/unlock) and trunk room lamp.

Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.

 

AFFECTED VEHICLE RANGE:

ModelProduction Date Range
Forte (YD)March 2, 2016 to October 4, 2016
Forte (YDm)May 11, 2016 to July 27, 2018
Rio (SC)June 1, 2017 to July 5, 2019

 

REQUIRED PART:

Part NameModelPart NumberFigureQty.
Trunk Lid Latch AssemblyForte (YD/YDm)81230-A7030QQK (w/motor)1
Rio (SC)81230-H9011QQK (no motor)1
81230-H9031QQK (w/motor)

 


SC216 – 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES
EMERGENCY TRUNK LATCH RELEASE MECHANISM
NONCOMPLIANCE RECALL CAMPAIGN
Q & A
FOLLOW-UP NOTICE
February 4, 2022

 

Q1. What type of campaign is KiaeBay logo conducting?

KiaeBay logo America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Noncompliance Recall Campaign to replace the trunk latch assembly on certain 2016-2018 MY 4-door & 2-door Forte vehicles and certain 2018-2019 MY 4-door Rio vehicles.

 

Q2. What vehicles are affected by the recall?

Certain 2016-2018 MY 4-door & 2-door Forte vehicles manufactured from March 2, 2016 through July 27, 2018 and Certain 2018-2019 MY 4-door Rio vehicles manufactured from June, 1 2017 through July 5, 2019.

 

Q3. How many customer vehicles are affected by this recall?

Approximately 253,074 vehicles.

 

Q4. What is the concern with the emergency trunk latch release mechanism?

In high-temperature conditions, a thermal crack can develop in the pawl of the trunk latch which can intermittently cause the trunk’s interior emergency release to be inoperative.  As a result, the subject vehicles fail to comply with the requirements of FMVSS 401, “Interior Trunk Release”.  In the rare event that a person is inside the trunk compartment at the same time the latch pawl cracks, the person may not be able to get out of the trunk.  The inability to get out of the trunk increases the risk of injury.

 

Q5. Can you describe the recall campaign and fix?

KiaeBay logo dealers will replace the trunk latch assembly with a new one.

 

Q6. How will owners of the affected vehicles be notified?

KiaeBay logo will send a follow-up letter notifying owners of the affected vehicles by first class mail gradually, in multiple waves, from February 10, 2022 through April 29, 2022 advising customers that the remedy part is now available.

 

Q7. What should vehicle owners do when they receive the notification?

Upon receipt of the follow-up notice, owners are to contact their authorized KiaeBay logo dealer to arrange to have their vehicle repaired.  Owners are informed that no one should be allowed to occupy the trunk at any time.  The trunk is a very dangerous location in the event of a crash.

 

Q8. How was the issue discovered?

Through the regular monitoring of field information.

 

Q9. Will this cost vehicle owners any money?

No. KiaeBay logo will perform the recall repair at no cost to the customer.

 

Q10. What about customers who may have already paid to have this situation corrected?

If the customer has incurred expense to remedy this issue prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to KiaeBay logo via the Owners section (Contact KiaeBay logo) of www.kia.com OR mail their documentation with the completed Request for Reimbursement Form included with this letter directly to KiaeBay logo for review and consideration at the following address:

Consumer Assistance Center
KiaeBay logo America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410
1-800-333-4542

 

A11. Are there any restrictions on an owner’s eligibility?

No.

 

Q12. If a customer has an immediate question, where can they get further information? A12.

The customer can contact their local authorized KiaeBay logo dealership or call KiaeBay logo’s Consumer Assistance Center at 1-800333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Time, or via the internet at www.kia.com (Owner’s Section).

 


2016-2018MY Forte/Forte Koup and 2018-2019MY Rio
Emergency Trunk Latch Release Mechanism Chronology
Basis of Noncompliance Determination 573.6(c)(6)

 

July 29, 2021

KiaeBay logo Corporation (KiaeBay logo HQ) notifies KiaeBay logo North America (KiaeBay logo NA) that Hyundai is considering conducting a field action to address an issue regarding the emergency trunk release mechanism in certain Hyundai models and advises KiaeBay logo NA that the same trunk latch assembly used in the Hyundai Sonata is also used in certain KiaeBay logo models.  KiaeBay logo NA Safety Office begins evaluation of its field data for KiaeBay logo vehicles equipped with the same trunk latch assembly as the Hyundai vehicles.

 

August 1, 2021

KiaeBay logo HQ informs KiaeBay logo NA that Hyundai Motor America (HMA) made a decision to recall certain Hyundai models on July 30, 2021 to address a damaged trunk pawl condition that could prevent the opening of trunk lid through actuation of the emergency trunk release.

 

August 2-3, 2021

KiaeBay logo NA Safety Office identifies 41 warranty claims, three (3) technical assistance case center reports and two (2) customer pay claims which describe the potential inoperability of the emergency release mechanism.

 

KiaeBay logo NA further evaluates potential noncompliance with Federal Motor Vehicle Safety Standards (FMVSS) and on August 3, 2021 concludes the an inoperable emergency trunk release mechanism results in the noncompliance with the trunk latch release requirements of FMVSS 401, § S.4.3(a).

 

August 3, 2021

KiaeBay logo NA decides to conduct a noncompliance FMVSS 401 recall. 41 warranty claims, three (3) technical assistance case center reports and two (2) customer pay claims. No fatalities, injuries, crashes or fires.

 


5 Affected Products

Vehicles

MAKEMODELYEAR
KIAeBay logoFORTE2016-2018
KIAeBay logoRIO2018-2019

 


15 Associated Documents

Chronology

RMISC-21V622-6156.pdf 23.138KB

 


Miscellaneous Document – SC216 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES EMERGENCY TRUNK LATCH RELEASE MECHANISM Q & A September 30, 2021

RMISC-21V622-1721.pdf 115.833KB

 


Recall Acknowledgement

RCAK-21V622-2797.pdf 651.571KB

 


Noncompliance Notice 573 Report

RCLRPT-21V622-5946.PDF 215.531KB

 


Interim Owner Notification Letter(Part 577)

RIONL-21V622-1664.pdf 178.104KB

 


Interim Owner Notification Letter(Part 577)

RIONL-21V622-5274.pdf 177.859KB

 


Manufacturer Notices(to Dealers,etc)- 9/30/2021

RCMN-21V622-1170.pdf 111.199KB

 


Manufacturer Notices(to Dealers,etc) – 9/30/2021

RCMN-21V622-4202.pdf 87.638KB

 


C216 – 2016-2018 MY FORTE (4-DOOR & 2-DOOR) & 2018-2019 MY RIO (4-DOOR) VEHICLES EMERGENCY TRUNK LATCH RELEASE MECHANISM – NONCOMPLIANCE RECALL CAMPAIGN Q & A FOLLOW-UP NOTICE: February 4, 2022

RMISC-21V622-8965.pdf 116.14KB

 


Manufacturer Notices(to Dealers,etc) – February 4, 2022

RCMN-21V622-3188.pdf 87.827KB

 


Manufacturer Notices(to Dealers,etc) – February 4, 2022

RCMN-21V622-2332.pdf 86.077KB

 


Remedy Instructions and TSB

RCRIT-21V622-0691.pdf 412.036KB

 


ISSUED Owner Notification Letter(Part 577) – February 2022

RCONL-21V622-1176.pdf 245.274KB

 


ISSUED Owner Notification Letter(Part 577) – February 2022

RCONL-21V622-2702.pdf 244.912KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V622-4304.PDF 211.152KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V622&docType=RCL

 


 

Bestseller No. 1
Blycorul Rear Trunk Latch Actuator, Compatible with 2016-2020 Kia Optima, Rear Tailgate Hatch Lock Actuator, Replaces 81230-D4000, 81230D4000
  • [Fit for Kia Optima] Compatible with 2017-2018 Hybrid Premium, 2016-2020 Hybrid EX/SX/EX/LX, 2017-2020 Plug-In Hybrid EX, 2018-2020 S,2016-2017 SX Limited, 2016-2018 LX 1.6T.
  • [Replacement] OE: 81230-D4000, 81230D4000, 81230 D4000, SM2488, SKSM2488.
  • [Meet OEM Specifications] This trunk latch replacement is engineered to meet the original manufacturer's specifications, ensuring a seamless fit and function as a direct replacement for the worn-out part.
  • [High-Quality Construction] Constructed from premium steel, this trunk actuator ensures enduring durability. Its robust design and quality construction promise long-lasting performance, making it a reliable solution for your vehicle.
  • [Warranty] We provide one-year warranty service. Do not hesitate to contact us if you have any doubts or queries.
Bestseller No. 2
81230-A7030 Trunk Lock Actuator Compatible with Kia Forte 2013-2018 1.6L 1.8L 2.0L Engine Tailgate Door Latch Lock Actuator 81230A7030
  • Part Number Replace:81230A7030, 81230-A7030, 81230 A7030
  • Please confirm your car model and the OE of the part before purchasing to avoid buying the wrong.
  • Please confirm your part picture before purchasing to avoid buying the wrong.
  • It could correctly replace the original part.
  • 81230-A7030 Trunk Lock Actuator Compatible with KiaeBay logo Forte 2013-2018 1.6L 1.8L 2.0L Engine Tailgate Door Latch Lock Actuator 81230A7030
Bestseller No. 3
A-Premium Trunk Latch Compatible with Hyundai Santa Fe 2014-2018, Santa Fe XL 2014-2019, Santa Fe Sport 2017-2018 & Kia Sorento 2014-2015, Sedona 2015-2021, Rear Tailgate Lock Latch Actuator
  • [Vehicle Fitment]: Trunk Latch Tailgate Lock Actuator Compatible with Hyundai Santa Fe 2013-2018, Santa Fe Sport 2015-2018, Santa Fe XL 2013-2019; Compatible with KiaeBay logo Sedona 2016-2021, Sorento 2014-2015
  • [Reference Number]: 812303Z000, 81230-3Z000---Please confirm fitment for your vehicle before purchasing this trunk latch lock actuator
  • [Location]: Rear Tailgate; This A-Premium rear trunk latch actuator comes with 4-Pin Connector
  • [Note]: The A-Premium trunk lock actuator fits the models Without power liftgate
  • [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted rear trunk hatch tailgate lock actuator. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind
Bestseller No. 4
Trunk Latch Replacement for Kia Optima 2016-2020, Sedan -Rear Tailgate, 4 Pins Rear Trunk Latch 1.6 2.0 2.4L 81230-d4000 Lock Actuator Assembly
  • 👍【Durable Design】The Trunk Latch Fits Optima EX, Hybrid EX, LX, Plug-In Hybrid EX, S, SX, LX 1.6T, SX Limited, Hybrid, Hybrid Premium with 1.6 2.0 2.4 Liter Engines. For 2016 Optima trunk lock actautor, 2017 Optima trunk lock actautor, 2018 Optima trunk lock actautor, 2019 Optima trunk lock actautor, 2020 Optima trunk lock actautor. Before purchasing this order, please check the description to confirm your vehicle model
  • 👍【REFERNCE NUMBER】 81230-D4000, 81230D4000 Easy to install, direct replacement for original factory Rear Door Lock Actuator
  • 👍【DURABLE TRUNK LATCH】Made of reinforced steel for long-lasting performance. The replacement part resolve remote open problem and help to restore the vehicle's tailgate lock to proper operation.The robust plastic housing is designed to make the actuator more durable and protect it from damage
  • 👍【EASY TO STALLATION】Direct replacement for 2016-2020 KiaeBay logo Optima trunk latch, no drilling required.
  • 👍【BUY WITH CONFIDENCE 】- We extremely value your satisfaction and strive to provide you good shopping experience. Any further question, please feel free to contact us at any time
Bestseller No. 5
Rear Trunk Lid Latch Actuator Replacement for Kia Optima 2016 2017 2018 2019 2020 Tailgate Latch Replace 81230-D4000, 81230D4000
  • Compatibility: Trunk latch actuator fit for KiaeBay logo Optima 2016 2017 2018 2019 2020 with 1.6/2.0/2.4 Liter Engines, Sedan
  • Replace OE Number: 81230-D4000, 81230D4000
  • Installation Position: Rear Hatch Trunk Latch
  • Features: HHCSOP door lock actuators are manufactured from premium materials that meet or exceed OEM specifications to ensure durability and reliability. If your rear door latch is faulty, we recommend replacing the actuator to fix the tailgate locking or unlocking problem and easily lock or unlock the rear hatch
  • Customer Service: 24-Month-Warranty. If you have any questions or concerns, please feel free to contact customer service

Last update on 2026-05-27 / Affiliate links / Images from Amazon Product Advertising API


 

 


This product presentation was made with AAWP plugin.

Leave a Comment

Share to...