SC207 – 2021 Kia K5, Telluride & Forte Occupant Classification/Detection System

March 11, 2021 NHTSA CAMPAIGN NUMBER: 21V164000

Occupant Detection System Malfunction/FMVSS 208

In the event of a crash, deployment of the front passenger air bag, with a child in that seat, can increase the risk of injury to the child.

 

NHTSA Campaign Number: 21V164

Manufacturer KiaeBay logo Motors America

Components AIR BAGS

Potential Number of Units Affected 142

 

Summary

KiaeBay logo Motors America (KiaeBay logo) is recalling certain 2021 Telluride, K5, and Forte vehicles. The Occupant Classification and Detection System (OCS/ODS) unit may not detect the presence of a child restraint system in the front passenger seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, “Occupant Crash Protection.”

 

Remedy

KiaeBay logo will notify owners, and dealers will replace the OCS/ODS unit, free of charge. The recall began March 18, 2021. Owners may contact KiaeBay logo customer service at 1-800-333-4542. KiaeBay logo’s number for this recall is SC207.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Kia has a Recall

 


This service bulletin provides information to replace the Occupant Detection System (ODS) / Occupant Classification System (OCS) unit on certain vehicles listed in the table below.  An ODS/OCS unit detects the presence of a child restraint system (CRS) in the front passenger seat.  The ODS/OCS units on these vehicles were improperly calibrated at the supplier and as a result do not comply with Federal Motor Vehicle Safety Standard (FMVSS 208), “Occupant Crash Protection”.  If a CRS is placed in the front passenger seat, the front passenger airbag will not be suppressed and will deploy, thereby increasing the risk of injury to the child in a CRS in a crash.  Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

*It is never recommended to allow children to ride in the front passenger seat. Never install a Child Restraint System on the front passenger seat

 

Model YearModelProduction Date
2021K5 (DL3a)February 3 – March 4, 2021
Telluride (ON)February 16 – March 3, 2021
Forte (BDm)February 9, 2021

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

Replacement Procedure:

1. All listed models: Replace the ODS/OCS unit (A) by referring to the “Restraint→ SRSCM→ Occupant          Detection/Classification System (ODS/OCS) → Repair procedures” chapter in the applicable Shop Manual on KGIS.

 

Be sure to follow the steps on KGIS; Secure the seat retaining bolts to the torque specifications on KGIS after ODS/OCS unit replacement.

 

2. Install the KDS and reset the ODS/OCS system under ‘Software Management’ and selecting the:

 

KDS: S/W management → Systems → Occupant Detection/Classification Sensor → Body Sensor Reset

 

NOTICE

Be sure to initialize/reset the new ODS/OCS unit (body sensor) using KDS after replacement. Also, erase any stored DTC’s. Follow instructions outlined in the shop manual found on KGIS.

 

IMPORTANT

All ODS/OCS units that have been replaced will be called back to the assembly plants for inspection to confirm part accountability. If the incorrect part is returned, the dealership will be contacted, and the vehicle will need to be re inspected again.

 

AFFECTED VEHICLE RANGE:

ModelProduction Date Range
K5 (DL3a)February 3 – March 4, 2021
Telluride (ON)February 16 – March 3, 2021
Forte (BDm)February 9, 2021

 

REQUIRED PART:

ModelPart DescriptionPart NumberQty.
Forte (BDm)ODS/OCS Unit80702 M6000*1
K5 (DL3a)80702 L2000*
Telluride (ON)80702 S9000*

 


SC207 – 2021 K5, TELLURIDE AND FORTE OCS/ODS UNIT NON-COMPLIANCE SAFETY RECALL CAMPAIGN

Q & A

March 16, 2021

 

Q1. What type of campaign is KiaeBay logo conducting?

KiaeBay logo Motors is conducting a Non-Compliance Safety Recall to replace the Occupant Classification System (OCS) / Occupant Detection System (ODS) unit on some 2021 MY KiaeBay logo K5, Telluride and Forte vehicles that do not comply with Federal Motor Vehicle Safety Standard (FMVSS) 208, “Occupant Crash Protection”.

 

Q2. What vehicles are affected by the recall?

Some 2021 KiaeBay logo K5 vehicles manufactured from February 3, 2021 through March 4, 2021, Some 2021 KiaeBay logo Telluride vehicles manufactured from February 16, 2021 through March 3, 2021; and some 2021 KiaeBay logo Forte vehicles manufactured on February 9, 2021.

 

Q3. How many customer vehicles are affected by this recall?

Approximately 142 vehicles are affected by this recall.

 

Q4. What is the concern with the OCS/ODS unit?

The OCS/ODS units installed on the subject vehicles were improperly calibrated during production at the supplier, and as a result, do not comply with FMVSS 208. The non- compliance will cause the front passenger airbag to deploy even if a Child Restraint System (CRS) is detected in the front passenger seat. In the event of a crash, the deployment of the front passenger airbag increases the risk of injury to a child in a CRS. When this condition occurs, the “PASSENGER AIRBAG OFF” indicator light remains turned off even if the front passenger seat is occupied by a CRS.

 

Q5. Can you describe the recall campaign fix?

KiaeBay logo has advised its authorized dealers to replace the OCS/ODS Unit with a new one. Once installed, the dealer will also initialize/reset the OCS/ODS Unit. The repair work will be performed at KiaeBay logo’s expense at no cost to the customer.

 

Q6. How was the issue discovered?

Through the review of vehicle production information.

 

Q7. What should vehicle owners do when they receive the notification?

In the interest of the safety of the vehicle owner’s passengers, as well as the vehicle owner’s own safety, immediately contact a KiaeBay logo dealer to arrange for the recall repair to be conducted.

 

Q8. Will this cost vehicle owners any money?

No. KiaeBay logo will perform the recall repair at no cost to the customer.

 

Q9. What about customers who may have already paid to have this issue remedied?

If the customer has incurred expense to have this issue remedied prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to KiaeBay logo via the Owners section of www.kia.com or mail their receipts with a copy of the attached Request for Reimbursement form directly to KiaeBay logo for review and consideration:

Consumer Assistance Center
KiaeBay logo Motors America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542

 

Q10. How long will the repair take?

The estimated time required to replace the OSC/ODS unit is approximately one hour.

However, the vehicle may be needed longer; therefore, it is recommended that the customer contact the dealer for an estimate of how long they may need the vehicle and schedule a service appointment to minimize inconvenience. (Most KiaeBay logo dealers have online appointment scheduling via their dealership web sites to maximize convenience).

 

Q11. How will owners of the affected vehicles be notified?

KiaeBay logo will be notifying owners of the affected vehicles by first-class mail on March 18, 2021.

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local KiaeBay logo dealership or call KiaeBay logo’s Consumer Assistance Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Standard Time, or via the internet @ www.kia.com (Owner’s Section).

 


2021MY K5, Telluride & Forte Occupant Classification/Detection System Chronology
Basis of Safety Defect Determination 573.6(c)(6)

 

February 26, 2021

Supplier informs KiaeBay logo Motors Mexico (KMM) of calibration issue for certain period of production due to a failed relay in the circuit board of the OCS/ODS unit at plant of circuit board supplier. KMM searched its vehicle production records and determined possible affected vehicle scope (2021 Forte).

 

March 1-2, 2021Supplier informs KiaeBay logo Motors Manufacturing Georgia (KMMG) of the calibration issue for certain period of production.  KMMG works with supplier to identify potentially affected parts.  KMMG identifies certain K5 and Telluride vehicles equipped with affected component through a review of its vehicle production records.March 2, 2021

KMM informs KiaeBay logo Motors North America (KMNA) of issue and confirms based on review of vehicle production records, one (1) Forte vehicle with affected component sold to dealer; remaining Forte vehicles held at plant, at rail or at the port for repair before being sold to dealers.

 

March 3, 2021

KMMG informs KMNA of calibration issue. KMMG advises majority of vehicles equipped with affected component still at plant; some vehicles in dealer stock or retailed. KMNA works with KMMG to identify affected number of vehicles sold to dealers and/or customers.

 

March 4, 2021

KMNA decides to recall the 2021MY KiaeBay logo K5, Telluride and Forte vehicles due to non-compliance with FMVSS 208 concern. KMA advised dealers to hold the potentially affected vehicles in dealer stock until further notice through its Regional Parts & Service Managers. No customer complaints, crash or injuries related to this condition.

 



3 Affected Products

Vehicles

MAKEMODELYEAR
KIAeBay logoFORTE2021
KIAeBay logoK52021
KIAeBay logoTELLURIDE2021

 


12 Associated Documents

Remedy Instructions and TSB

RCRIT-21V164-4443.pdf 382.198KB

 


Manufacturer Notices(to Dealers,etc)- SC207 – Dealer Principal Memo

RCMN-21V164-6502.pdf 95.823KB

 


Miscellaneous Document – SC207 2021 K5, TELLURIDE AND FORTE OCS/ODS UNIT NON-COMPLIANCE SAFETY RECALL CAMPAIGN Q & A

RMISC-21V164-3657.pdf 75.492KB

 


Manufacturer Notices(to Dealers,etc)- SC207 – Dealer Parts and Service Manager Memo

RCMN-21V164-9407.pdf 94.797KB

 


ISSUED Owner Notification Letter(Part 577)- Telluride

RCONL-21V164-6719.pdf 128.272KB

 


ISSUED Owner Notification Letter(Part 577)- K5

RCONL-21V164-0562.pdf 127.93KB

 


Chronology

RMISC-21V164-7759.pdf 23.54KB

 


Noncompliance Notice 573 Report

RCLRPT-21V164-6064.PDF 215.739KB

 


Recall Acknowledgement

RCAK-21V164-8875.pdf 645.793KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-21V164-1066.PDF 211.137KB

 


Recall Quarterly Report

RCLQRT-21V164-6903.PDF 211.428KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-21V164-0474.PDF 211.238KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V164&docType=RCL

 


 

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