SC207 – 2021 Kia K5, Telluride & Forte Occupant Classification/Detection System

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March 11, 2021 NHTSA CAMPAIGN NUMBER: 21V164000

Occupant Detection System Malfunction/FMVSS 208

In the event of a crash, deployment of the front passenger air bag, with a child in that seat, can increase the risk of injury to the child.

 

NHTSA Campaign Number: 21V164

Manufacturer Kia Motors America

Components AIR BAGS

Potential Number of Units Affected 142

 

Summary

Kia Motors America (Kia) is recalling certain 2021 Telluride, K5, and Forte vehicles. The Occupant Classification and Detection System (OCS/ODS) unit may not detect the presence of a child restraint system in the front passenger seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, “Occupant Crash Protection.”

 

Remedy

Kia will notify owners, and dealers will replace the OCS/ODS unit, free of charge. The recall began March 18, 2021. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC207.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Kia has a Recall

 


This service bulletin provides information to replace the Occupant Detection System (ODS) / Occupant Classification System (OCS) unit on certain vehicles listed in the table below.  An ODS/OCS unit detects the presence of a child restraint system (CRS) in the front passenger seat.  The ODS/OCS units on these vehicles were improperly calibrated at the supplier and as a result do not comply with Federal Motor Vehicle Safety Standard (FMVSS 208), “Occupant Crash Protection”.  If a CRS is placed in the front passenger seat, the front passenger airbag will not be suppressed and will deploy, thereby increasing the risk of injury to the child in a CRS in a crash.  Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

*It is never recommended to allow children to ride in the front passenger seat. Never install a Child Restraint System on the front passenger seat

 

Model Year Model Production Date
2021 K5 (DL3a) February 3 – March 4, 2021
Telluride (ON) February 16 – March 3, 2021
Forte (BDm) February 9, 2021

 

NOTICE

There is no charge to the vehicle owner for this repair. Under applicable law, you may not sell or otherwise deliver any affected vehicle until it has been repaired pursuant to the procedures set forth in this bulletin.

 

Replacement Procedure:

1. All listed models: Replace the ODS/OCS unit (A) by referring to the “Restraint→ SRSCM→ Occupant          Detection/Classification System (ODS/OCS) → Repair procedures” chapter in the applicable Shop Manual on KGIS.

 

Be sure to follow the steps on KGIS; Secure the seat retaining bolts to the torque specifications on KGIS after ODS/OCS unit replacement.

 

2. Install the KDS and reset the ODS/OCS system under ‘Software Management’ and selecting the:

 

KDS: S/W management → Systems → Occupant Detection/Classification Sensor → Body Sensor Reset

 

NOTICE

Be sure to initialize/reset the new ODS/OCS unit (body sensor) using KDS after replacement. Also, erase any stored DTC’s. Follow instructions outlined in the shop manual found on KGIS.

 

IMPORTANT

All ODS/OCS units that have been replaced will be called back to the assembly plants for inspection to confirm part accountability. If the incorrect part is returned, the dealership will be contacted, and the vehicle will need to be re inspected again.

 

AFFECTED VEHICLE RANGE:

Model Production Date Range
K5 (DL3a) February 3 – March 4, 2021
Telluride (ON) February 16 – March 3, 2021
Forte (BDm) February 9, 2021

 

REQUIRED PART:

Model Part Description Part Number Qty.
Forte (BDm) ODS/OCS Unit 80702 M6000* 1
K5 (DL3a) 80702 L2000*
Telluride (ON) 80702 S9000*

 


SC207 – 2021 K5, TELLURIDE AND FORTE OCS/ODS UNIT NON-COMPLIANCE SAFETY RECALL CAMPAIGN

Q & A

March 16, 2021

 

Q1. What type of campaign is Kia conducting?

Kia Motors is conducting a Non-Compliance Safety Recall to replace the Occupant Classification System (OCS) / Occupant Detection System (ODS) unit on some 2021 MY Kia K5, Telluride and Forte vehicles that do not comply with Federal Motor Vehicle Safety Standard (FMVSS) 208, “Occupant Crash Protection”.

 

Q2. What vehicles are affected by the recall?

Some 2021 Kia K5 vehicles manufactured from February 3, 2021 through March 4, 2021, Some 2021 Kia Telluride vehicles manufactured from February 16, 2021 through March 3, 2021; and some 2021 Kia Forte vehicles manufactured on February 9, 2021.

 

Q3. How many customer vehicles are affected by this recall?

Approximately 142 vehicles are affected by this recall.

 

Q4. What is the concern with the OCS/ODS unit?

The OCS/ODS units installed on the subject vehicles were improperly calibrated during production at the supplier, and as a result, do not comply with FMVSS 208. The non- compliance will cause the front passenger airbag to deploy even if a Child Restraint System (CRS) is detected in the front passenger seat. In the event of a crash, the deployment of the front passenger airbag increases the risk of injury to a child in a CRS. When this condition occurs, the “PASSENGER AIRBAG OFF” indicator light remains turned off even if the front passenger seat is occupied by a CRS.

 

Q5. Can you describe the recall campaign fix?

Kia has advised its authorized dealers to replace the OCS/ODS Unit with a new one. Once installed, the dealer will also initialize/reset the OCS/ODS Unit. The repair work will be performed at Kia’s expense at no cost to the customer.

 

Q6. How was the issue discovered?

Through the review of vehicle production information.

 

Q7. What should vehicle owners do when they receive the notification?

In the interest of the safety of the vehicle owner’s passengers, as well as the vehicle owner’s own safety, immediately contact a Kia dealer to arrange for the recall repair to be conducted.

 

Q8. Will this cost vehicle owners any money?

No. Kia will perform the recall repair at no cost to the customer.

 

Q9. What about customers who may have already paid to have this issue remedied?

If the customer has incurred expense to have this issue remedied prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense. Customers may submit their receipts online to Kia via the Owners section of www.kia.com or mail their receipts with a copy of the attached Request for Reimbursement form directly to Kia for review and consideration:

Consumer Assistance Center
Kia Motors America, Inc.
P.O. Box 52410
Irvine, CA 92619-2410
1-800-333-4542

 

Q10. How long will the repair take?

The estimated time required to replace the OSC/ODS unit is approximately one hour.

However, the vehicle may be needed longer; therefore, it is recommended that the customer contact the dealer for an estimate of how long they may need the vehicle and schedule a service appointment to minimize inconvenience. (Most Kia dealers have online appointment scheduling via their dealership web sites to maximize convenience).

 

Q11. How will owners of the affected vehicles be notified?

Kia will be notifying owners of the affected vehicles by first-class mail on March 18, 2021.

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local Kia dealership or call Kia’s Consumer Assistance Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Standard Time, or via the internet @ www.kia.com (Owner’s Section).

 


2021MY K5, Telluride & Forte Occupant Classification/Detection System Chronology
Basis of Safety Defect Determination 573.6(c)(6)

 

February 26, 2021

Supplier informs Kia Motors Mexico (KMM) of calibration issue for certain period of production due to a failed relay in the circuit board of the OCS/ODS unit at plant of circuit board supplier. KMM searched its vehicle production records and determined possible affected vehicle scope (2021 Forte).

 

March 1-2, 2021Supplier informs Kia Motors Manufacturing Georgia (KMMG) of the calibration issue for certain period of production.  KMMG works with supplier to identify potentially affected parts.  KMMG identifies certain K5 and Telluride vehicles equipped with affected component through a review of its vehicle production records.March 2, 2021

KMM informs Kia Motors North America (KMNA) of issue and confirms based on review of vehicle production records, one (1) Forte vehicle with affected component sold to dealer; remaining Forte vehicles held at plant, at rail or at the port for repair before being sold to dealers.

 

March 3, 2021

KMMG informs KMNA of calibration issue. KMMG advises majority of vehicles equipped with affected component still at plant; some vehicles in dealer stock or retailed. KMNA works with KMMG to identify affected number of vehicles sold to dealers and/or customers.

 

March 4, 2021

KMNA decides to recall the 2021MY Kia K5, Telluride and Forte vehicles due to non-compliance with FMVSS 208 concern. KMA advised dealers to hold the potentially affected vehicles in dealer stock until further notice through its Regional Parts & Service Managers. No customer complaints, crash or injuries related to this condition.

 



3 Affected Products

Vehicles

MAKE MODEL YEAR
KIA FORTE 2021
KIA K5 2021
KIA TELLURIDE 2021

 


12 Associated Documents

Remedy Instructions and TSB

RCRIT-21V164-4443.pdf 382.198KB

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Manufacturer Notices(to Dealers,etc)- SC207 – Dealer Principal Memo

RCMN-21V164-6502.pdf 95.823KB

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Miscellaneous Document – SC207 2021 K5, TELLURIDE AND FORTE OCS/ODS UNIT NON-COMPLIANCE SAFETY RECALL CAMPAIGN Q & A

RMISC-21V164-3657.pdf 75.492KB

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Manufacturer Notices(to Dealers,etc)- SC207 – Dealer Parts and Service Manager Memo

RCMN-21V164-9407.pdf 94.797KB

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ISSUED Owner Notification Letter(Part 577)- Telluride

RCONL-21V164-6719.pdf 128.272KB

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ISSUED Owner Notification Letter(Part 577)- K5

RCONL-21V164-0562.pdf 127.93KB

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Chronology

RMISC-21V164-7759.pdf 23.54KB

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Noncompliance Notice 573 Report

RCLRPT-21V164-6064.PDF 215.739KB

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Recall Acknowledgement

RCAK-21V164-8875.pdf 645.793KB

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Recall Quarterly Report #1, 2021-1

RCLQRT-21V164-1066.PDF 211.137KB

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Recall Quarterly Report

RCLQRT-21V164-6903.PDF 211.428KB

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Recall Quarterly Report #2, 2021-2

RCLQRT-21V164-0474.PDF 211.238KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V164&docType=RCL

 


 

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  • 【 Find Your Vehicles Here】Launch CRP123 obd2 scanner Supports mainstream vehicles on the world,fit for ACURA VW AUDI AUST FORD BENZ BMW CHRYSLER FIAT GM HOLDEN HONDA HYUNDAI INFINITI JAGUAR ISUZU KIA LANDROVER LEXUS MAZDA MITSUBISHI NISSAN OPEL PORSCHE SAAB SEAT SKODA SMART MERCEDES SPRINTER SUBARU SUZUKI SCION TOYOTA USA FORD VOLVO PEUGEOT CITROEN RENAULT EUROFORD.Etc.
Bestseller No. 10
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.

Last update on 2024-07-01 / Affiliate links / Images from Amazon Product Advertising API

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