Recall SC200 – Engine Compartment Fires – 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage

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December 2, 2020 NHTSA CAMPAIGN NUMBER: 20V750000

Engine Damage May Cause Fire

An engine compartment fire increases the risk of injury.

 

NHTSA Campaign Number: 20V750

Manufacturer KiaeBay Motors America

Components ENGINE

Potential Number of Units Affected 294,756

 

Summary

KiaeBay Motors America (KiaeBay) is recalling certain 2012-2013 Sorento, 2012-2015 Forte and Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, and 2012 Sportage vehicles. An engine compartment fire can occur while driving.

 

Remedy

KiaeBay will notify owners, and dealers will inspect the engine compartment for fuel and/or engine oil leaks, perform an engine test and make any repairs, including engine replacement, as necessary, free of charge. In addition, KiaeBay dealers will update the Knock Sensor Detection System (KSDS) software, free of charge. The recall began January 27, 2021. Owners may contact KiaeBay customer service at 1-800-333-4542. KiaeBay’s number for this recall is SC200.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Kia has a Recall

 


This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage (refer to applicable model table below).

The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It is designed to alert the driver at an early stage of bearing wear before the occurrence of severe engine damage, including engine failure. If vibrations caused by bearing wear start to occur, the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic Trouble Code (“DTC”) P1326, specific to the KSDS, will be recorded in the ECU. The vehicle can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly and have a reduced maximum speed. Also, engine RPMs will be limited to approximately 1800-2000 RPM. KiaeBay is requesting the completion of this bulletin on all affected vehicles. Before conducting the procedure, verify the vehicle is included in the list of affected VINs. Also, please have your KDS connected to the internet regularly to get the latest software updates available.

 

MYModelEngineProduction Date RangePublication
2012-2013Sorento (XMa)2.4L Theta MPI04/26/2011 – 01/10/2013SC200XM1
2012Sportage (SL)

(w/Engine produced at

Hwasung plant)

05/17/2011 – 05/24/2012SC200SL1
2012-2013Forte (TD)06/01/2011 – 03/22/2013SC200TD1
2014-2015Forte (YD)2.0L Nu GDI12/05/2012 – 04/08/2015SC200YD1
2014-2015Soul (PS)*07/21/2013 – 05/21/2015PI2002B
2011-2013Optima Hybrid (TF HEV)2.4LTheta MPI HEV02/15/2011 – 12/12/2013SC200TE1

 

 *Note:  2014-2015MY Soul (PS) software is not included in this bulletin, refer to PI2002B.

 

To correct this condition, the ECU should be reprogrammed using the KDS  download, as described in this bulletin.

Upgrade Event Name
512. XMA THETA 2.4MPI Knock Sensor Detection System (KSDS) ECU UPGRADE (12~13MY)
527. TD THETA 2.4MPI Knock Sensor Detection System (KSDS) ECU UPGRADE (12~13MY)
528. SL THETA 2.4MPI Knock Sensor Detection System (KSDS) ECU UPGRADE (12MY)
523. PS Nu 2.0GDI KSDS (14~15MY) *Refer to TSB PI2002B*
532. YD Nu 2.0GDI Knock Sensor Detection System (KSDS) ECU UPGRADE (14~15MY)
561. TF HEV THETA 2.4MPI Knock Sensor Detection System (KSDS) ECU UPGRADE (11~16MY)

 

Note: 2014-2015MY Soul (PS) is not included in this bulletin, refer to TSB PI2002B.

 

NOTICE

  • A fully charged battery between 12.3 and higher volts is necessary before the ECU upgrade can take place. It is recommended that a battery charger is used in ECU  mode during the reflash or the use of a fully charged jump starter box connected  to the battery.
  • Ensure the KDS GDS is sufficiently charged at 60% or higher prior to reflash.
  • All ECU upgrades must be done with the ignition key in the ‘ON’ position unless otherwise stated.
  • Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure.
  • DO NOT start the engine during ECU upgrade.
  • DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade.
  • When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine.
  • ONLY use approved ECU upgrade software designated for the correct model and model year.           

 

IMPORTANT

It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the  ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the  parts label affixed to the ECU.

 

NOTICE

Before attempting an ECU upgrade on any KiaeBay model, make sure to first determine whether the applicable model is equipped with an immobilizer security system.

Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback.  

 

ROM ID INFORMATION TABLE: 

Upgrade Event #512 (XMa)

ModelEMTMIMMOECU P/No.ROM ID
PreviousNew
Sorento

(XMa)

12MY

Theta 2.4L MPIATYes39103-2G131MCC4RP4A

MCC4RQ0A

MCC4RR1A

MCC4RRKA
No39103-2G121MCC4MP4A

MCC4MQ0A

MCC4MR1A

MCC4MRKA
MTYes39113-2G131MCC4RP4A

MCC4RQ0A

MCC4RR1A

MCC4RR1K
No39113-2G121MCC4MP4A

MCC4MQ0A

MCC4MR1A

MCC4MR1K
Sorento

(XMa)

13MY

ATYes39133-2G132MDC4RS0AMDC4RSKC
No39133-2G122MDC4MS0AMDC4MSKC
MTYes39143-2G132MDC4RS0AMDC4RS3K
No39143-2G122MDC4MS0AMDC4MS3K

 

Upgrade Event #527 (TD)

ModelEngineTMEMIMMOECU P/No.ROM ID
PreviousNew
Forte

(TD)

12MY

Theta 2.4L MPIATULEVYes39122-2G281DCC4RP4A

DCC4RQ0A

DCC4RQ0B

DCC4RR1A

DCC4RRKA
No39122-2G271DCC4MP4A

DCC4MQ0A

DCC4MQ0B

DCC4MR1A

DCC4MRKA
SULEVYes39122-2G301DCS4RP4A

DCS4RQ0A

DCS4RQ0B

DCS4RR1A

DCS4RRKA
No39122-2G291DCS4MP4A

DCS4MQ0A

DCS4MQ0B

DCS4MR1A

DCS4MRKA
MTULEVYes39142-2G281DCC4RP4A

DCC4RQ0A

DCC4RQ0B

DCC4RR1A

DCC4RR1K
No39142-2G271DCC4MP4A

DCC4MQ0A

DCC4MQ0B

DCC4MR1A

DCC4MR1K
Forte

(TD)

13MY

ATULEVYes39122-2G282DDC4RS0ADDC4RSKC
No39122-2G272DDC4MS0ADDC4MSKC
SULEVYes39122-2G302DDS4RS0ADDS4RSKC
No39122-2G292DDS4MS0ADDS4MSKC
MTULEVYes39142-2G282DDC4RS0ADDC4RS3K
No39142-2G272DDC4MS0ADDC4MS3K

 

Upgrade Event #527 (TD) (Continued)

ModelEngineTMEMIMMOECU P/No.ROM ID
PreviousNew
Forte Koup

(TD)

12MY

Theta

2.4L

MPI

ATULEVYes39182-2G291CCC4RP4A

CCC4RQ0A

CCC4RQ0B

CCC4RR1A

CCC4RRKA
No39182-2G271CCC4MP4A

CCC4MQ0A

CCC4MQ0B

CCC4MR1A

CCC4MRKA
SULEVYes39182-2G331CCS4RP4A

CCS4RQ0A

CCS4RQ0B

CCS4RR1A

CCS4RRKA
No39182-2G281CCS4MP4A

CCS4MQ0ACCS4MQ0B

CCS4MR1A

CCS4MRKA
MTULEVYes39192-2G291CCC4RP4A

CCC4RQ0ACCC4RQ0B

CCC4RR1A

CCC4RR1K
No39192-2G271CCC4MP4A

CCC4MQ0ACCC4MQ0B

CCC4MR1A

CCC4MR1K
Forte Koup

(TD)

13MY

ATULEVYes39182-2G292CDC4RS0ACDC4RSKC
No39182-2G272CDC4MS0ACDC4MSKC
SULEVYes39182-2G332CDS4RS0ACDS4RSKC
No39182-2G282CDS4MS0ACDS4MSKC
MTULEVYes39192-2G292CDC4RS0ACDC4RS3K
No39192-2G272CDC4MS0ACDC4MS3K

 

Upgrade Event #528 (SL)

ModelEngineTMEMIMMOECU P/No.ROM ID
PreviousNew
Sportage

(SL)

12MY

Theta

2.4L

MPI

ATULEVYes39107-2G701SCC4RP1A

SCC4RP4A

SCC4RQ0A

SCC4RR1A

SCC4RRKA
No39107-2G691SCC4MP1A

SCC4MP4A

SCC4MQ0A

SCC4MR1A

SCC4MRKA
SULEVYes39107-2G721SCS4RP1A

SCS4RP4A

SCS4RQ0A

SCS4RR1A

SCS4RRKA
No39107-2G711SCS4MP1A

SCS4MP4A

SCS4MQ0A

SCS4MR1A

SCS4MRKA
MTULEVYes39117-2G701SCC4RP1A

SCC4RP4A

SCC4RQ0A

SCC4RR1A

SCC4RR1K
No39117-2G691SCC4MP1A

SCC4MP4A

SCC4MQ0A

SCC4MR1A

SCC4MR1K

 

Upgrade Event #532 (YD)

ModelEngineTMEMIMMOECU P/No.ROM ID
PreviousNew
Forte

(YD)

14MY

Nu

2.0L

GDI

ATULEVYes39131-2EYB0GGYD-DNUAQS02C00

GGYD-DNUAQS03C00

GGYD-DNUAQS04C00

GGYD-DNUAQS05C00

GGYD-DNUAQS06C00

GGYD-DNUAQK06C00
No39133-2EYB0GGYD-DNUAPS02C00

GGYD-DNUAPS03C00

GGYD-DNUAPS04C00

GGYD-DNUAPS05C00

GGYD-DNUAPS06C00

GGYD-DNUAPK06C00
Yes39131-2EYB1GGYD-DNUAQSC0C00

GGYD-DNUAQSC1C00

GGYD-DNUAQKC1C00
No39133-2EYB1GGYD-DNUAPSC0C00

GGYD-DNUAPSC1C00

GGYD-DNUAPKC1C00
SULEVYes39131-2EYC2GGYD-DNSAQS00C00GGYD-DNSAQK00C00
No39133-2EYC2GGYD-DNSAPS00C00GGYD-DNSAPK00C00
Yes39131-2EYC1GGYD-DNSAQSC0C00GGYD-DNSAQKC0C00
No39133-2EYC1GGYD-DNSAPSC0C00GGYD-DNSAPKC0C00
MTULEVYes39135-2EYB0GGYD-DNUAFS02600

GGYD-DNUAFS03600

GGYD-DNUAFS04600

GGYD-DNUAFS05600

GGYD-DNUAFS06600

GGYD-DNUAFK06600
No39137-2EYB0GGYD-DNUAES02600

GGYD-DNUAES03600

GGYD-DNUAES04600

GGYD-DNUAES05600

GGYD-DNUAES06600

GGYD-DNUAEK06600
Yes39135-2EYB1GGYD-DNUAFSC0600

GGYD-DNUAFSC1600

GGYD-DNUAFKC1600
No39137-2EYB1GGYD-DNUAESC1060

GGYD-DNUAESC1600

GGYD-DNUAEKC1600
Forte

(YD)

15MY

MTULEVYes39135-2EYB4GGYD-FNUAFS00600

GGYD-FNUAFS01600

GGYD-FNUAFK01600
No39137-2EYB4GGYD-FNUAES00600

GGYD-FNUAES01600

GGYD-FNUAEK01600
ATYes39131-2EYB4GGYD-FNUAQS00C00

GGYD-FNUAQS01C00

GGYD-FNUAQK01C00
No39133-2EYB4GGYD-FNUAPS00C00

GGYD-FNUAPS01C00

GGYD-FNUAPK01C00
MTYes39135-2EYB3GGYD-FNUAFSC0600

GGYD-FNUAFSC1600

GGYD-FNUAFKC1600
No39137-2EYB3GGYD-FNUAESC0600

GGYD-FNUAESC1600

GGYD-FNUAEKC1600
ATYes39131-2EYB3GGYD-FNUAQSC0C00

GGYD-FNUAQSC1C00

GGYD-FNUAQKC1C00
No39133-2EYB3GGYD-FNUAPSC0C00

GGYD-FNUAPSC1C00

GGYD-FNUAPKC1C00
ATSULEVYes39131-2EYC4GGYD-FNSAQS00C00

GGYD-FNSAQS01C00

GGYD-FNSAQK01C00
No39133-2EYC4GGYD-FNSAPS00C00

GGYD-FNSAPS01C00

GGYD-FNSAPK01C00

 

Upgrade Event #561 (TF HEV)

ModelEngineEMIMMOECU P/No.ROM ID
PreviousNew
Optima

Hybrid

(TF HEV)

11MY

Theta

2.4L MPI

HEV

SULEVYes39108-2G910PBY4RAAC

PBY4RABA

PBY4RC0A

PBY4RG2A

PBY4RGKA
Optima

Hybrid

(TF HEV)

12MY

39108-2G911PCY4RC1A PCY4RG2APCY4RGKA
Optima

Hybrid

(TF HEV)

13MY

39108-2G912

39108-2G915

PDY4RE1A

PDY4RF3A

PDY4RG1A

PDY4RG2A

PDY4RGKA

 

To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle’s ECM ROM ID and reference the Information Table as necessary.

 

NOTICE

Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.

1. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel.

 

NOTICE

The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable.

 

2. With the ignition ON, turn ON the KDS tablet. Select KDS from the home screen.

3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN (C) feature.

4. Select ECU Upgrade.

5. The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #512 (XMa), #527 (TD), #528 (SL), #532 (YD), or #561 (TF HEV).

 

NOTE: Refer to TSB PI2002B for Soul (PS) Upgrade Event #523.

 

NOTICE

The vehicle must be identified in Vehicle Selection to download an Event for that vehicle.

 

6. Select Auto Mode.

 

CAUTION

Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails . Always follow the instructions given on the KDS in either Auto or Manual mode.

 

7. Select the ENGINE system under the System selection menu.

Touch ID Check (D) and confirm that the latest update is available.

 

Select Upgrade Event #512 (XMa), #527 (TD), #528 (SL), #532 (YD), or #561 (TF HEV) and select Upgrade to continue.

 

NOTE: Refer to TSB PI2002B for Soul (PS) Upgrade Event #523.

 

8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCI-II. Upgrade part (2/2) (F) will upgrade the ECU.

 

CAUTION

Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade.

 

9. If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK and restart the procedure from step 4.

 

NOTICE

If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI II.
Contact GIT America Help Desk at (888) 542 4371 or Techline.

 

10. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue.

11. Once the upgrade is complete, touch OK to finalize the procedure.

12. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.

13. Start the engine to confirm proper operation of the vehicle.

 

Manual Upgrade Procedure:

NOTICE

The manual upgrade should ONLY be performed if the automatic upgrade fails

If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BE FORE performing manual upgrade.

See table below for Manual Mode passwords.

 

Manual Mode ECU Upgrade Passwords

Upgrade EventMenuPassword
512 (XMa)XMA THETA 2.4MPI AT ULEV -IMMO(12MY) : 39103-2G1211205
XMA THETA 2.4MPI AT ULEV +IMMO(12MY) : 39103-2G1311206
XMA THETA 2.4MPI MT ULEV -IMMO(12MY) : 39113-2G1211207
XMA THETA 2.4MPI MT ULEV +IMMO(12MY) : 39113-2G1311208
XMA THETA 2.4MPI AT ULEV -IMMO(13MY) : 39133-2G1221209
XMA THETA 2.4MPI AT ULEV +IMMO(13MY) : 39133-2G1321210
XMA THETA 2.4MPI MT ULEV -IMMO(13MY) : 39143-2G1221211
XMA THETA 2.4MPI MT ULEV +IMMO(13MY) : 39143-2G1321212
527 (TD)TD THETA 2.4MPI AT ULEV -IMMO (12MY)2701
TD THETA 2.4MPI AT ULEV +IMMO/SMK (12MY)2702
TD THETA 2.4MPI AT SULEV -IMMO (12MY)2703
TD THETA 2.4MPI AT SULEV +IMMO/SMK (12MY)2704
TD THETA 2.4MPI MT ULEV -IMMO (12MY)2705
TD THETA 2.4MPI MT ULEV +IMMO/SMK (12MY)2706
TD THETA 2.4MPI AT ULEV -IMMO (13MY)2707
TD THETA 2.4MPI AT ULEV +IMMO/SMK (13MY)2708
TD THETA 2.4MPI AT SULEV -IMMO (13MY)2709
TD THETA 2.4MPI AT SULEV +IMMO/SMK (13MY)2710
TD THETA 2.4MPI MT ULEV -IMMO (13MY)2711
TD THETA 2.4MPI MT ULEV +IMMO/SMK (13MY)2712
TD COUPE THETA 2.4MPI AT ULEV -IMMO (12MY)2713
TD COUPE THETA 2.4MPI AT ULEV +IMMO/SMK (12MY)2714
TD COUPE THETA 2.4MPI AT SULEV -IMMO (12MY)2715
TD COUPE THETA 2.4MPI AT SULEV +IMMO/SMK (12MY)2716
TD COUPE THETA 2.4MPI MT ULEV -IMMO (12MY)2717
TD COUPE THETA 2.4MPI MT ULEV +IMMO/SMK (12MY)2718
TD COUPE THETA 2.4MPI AT ULEV -IMMO (13MY)2719
TD COUPE THETA 2.4MPI AT ULEV +IMMO/SMK (13MY)2720
TD COUPE THETA 2.4MPI AT SULEV -IMMO (13MY)2721
TD COUPE THETA 2.4MPI AT SULEV +IMMO/SMK (13MY)2722
TD COUPE THETA 2.4MPI MT ULEV -IMMO (13MY)2723
TD COUPE THETA 2.4MPI MT ULEV +IMMO/SMK (13MY)2724

 

Upgrade EventMenuPassword
528 (SL)SL THETA 2.4MPI AT ULEV -IMMO (12MY)2801
SL THETA 2.4MPI AT ULEV +IMMO/SMK (12MY)2802
SL THETA 2.4MPI AT SULEV -IMMO (12MY)2803
SL THETA 2.4MPI AT SULEV +IMMO/SMK (12MY)2804
SL THETA 2.4MPI MT ULEV -IMMO (12MY)2805
SL THETA 2.4MPI MT ULEV +IMMO/SMK (12MY)2806
532 (YD)YD Nu 2.0GDI ULEV 4/5 Door MT +IMMO/SMK (14MY): 39135-2EYB03520
YD Nu 2.0GDI ULEV 4/5 Door MT -IMMO (14MY): 39137-2EYB03521
YD Nu 2.0GDI ULEV 4/5 Door AT +IMMO/SMK (14MY): 39131-2EYB03522
YD Nu 2.0GDI ULEV 4/5 Door AT -IMMO (14MY): 39133-2EYB03523
YD Nu 2.0GDI ULEV 2 Door MT +IMMO/SMK (14MY): 39135-2EYB13524
YD Nu 2.0GDI ULEV 2 Door MT -IMMO (14MY): 39137-2EYB13525
YD Nu 2.0GDI ULEV 2 Door AT +IMMO/SMK (14MY): 39131-2EYB13526
YD Nu 2.0GDI ULEV 2 Door AT -IMMO (14MY): 39133-2EYB13527
YD Nu 2.0GDI SULEV 4/5 Door AT +IMMO/SMK (14MY): 39131-2EYC23528
YD Nu 2.0GDI SULEV 4/5 Door AT -IMMO (14MY): 39133-2EYC23529
YD Nu 2.0GDI SULEV 2 Door AT +IMMO/SMK (14MY): 39131-2EYC13530
YD Nu 2.0GDI SULEV 2 Door AT -IMMO (14MY): 39133-2EYC13531
YD Nu 2.0GDI ULEV 4/5 Door MT +IMMO/SMK (15MY): 39135-2EYB43532
YD Nu 2.0GDI ULEV 4/5 Door MT -IMMO (15MY): 39137-2EYB43533
YD Nu 2.0GDI ULEV 4/5 Door AT +IMMO/SMK (15MY): 39131-2EYB43534
YD Nu 2.0GDI ULEV 4/5 Door AT -IMMO (15MY): 39133-2EYB43535
YD Nu 2.0GDI ULEV 2 Door MT +IMMO/SMK (15MY): 39135-2EYB33536
YD Nu 2.0GDI ULEV 2 Door MT -IMMO (15MY): 39137-2EYB33537
YD Nu 2.0GDI ULEV 2 Door AT +IMMO/SMK (15MY): 39131-2EYB33538
YD Nu 2.0GDI ULEV 2 Door AT -IMMO (15MY): 39133-2EYB33539
YD Nu 2.0GDI SULEV 4/5 Door AT +IMMO/SMK (15MY): 39131-2EYC43540
YD Nu 2.0GDI SULEV 4/5 Door AT -IMMO (15MY): 39133-2EYC43541
YD Nu 2.0GDI ULEV 4/5 Door MT +IMMO/SMK (16MY): 39135-2EYB73542
561 (TF HEV)TF HEV SULEV +IMMO/SMK (11MY) : 39108-2G9100192
TF HEV SULEV +IMMO/SMK (12MY) : 39108-2G9111192
TF HEV SULEV +IMMO/SMK (13MY) : 39108-2G912/151592
523 (PS)Refer to TSB PI2002B for Soul (PS) Upgrade Event #523.

 

1. Within the ECU Upgrade screen displayed, select Manual Mode.

2. Select the ENGINE system under the System selection menu. Select Upgrade Event #512 (XMa), #527 (TD), #528 (SL), #532 (YD), or #561 (TF HEV) and select Upgrade to continue.

(Refer to TSB PI2002B for Soul (PS) Upgrade Event #523.)

3. Select the appropriate control unit part number with reference to the ROM ID Information Table on pages 3 – 6 and select OK.

4. Enter the appropriate password from the Manual Mode password table above and select OK.

5. The upgrade will begin and the progress of the upgrade will appear on the bar graph.

6. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue.

7. Once the upgrade is complete, touch OK to finalize the procedure.

8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.

9. Start the engine to confirm proper operation of the vehicle.

 

AFFECTED VEHICLE RANGE:

ModelProduction Date Range
Sorento (XMa)April 26, 2011 – January 10, 2013
Sportage (SL)

(w/Engine produced at Hwasung plant)

May 17, 2011 – May 24, 2012
Forte (TD)June 1, 2011 – March 22, 2013
Optima (TF HEV)February 15, 2011 – December 12, 2013
Soul (PS)July 21, 2013 – May 21, 2015
Forte (YD)December 5, 2012 – April 8, 2015

 


SC200 – ENGINE COMPARTMENT FIRE

SAFETY RECALL CAMPAIGN

Q & A

January 21, 2021

 

Q1. What type of campaign is KiaeBay conducting?

KiaeBay Motors America, Inc., pursuant to the National Traffic and Motor Vehicle Safety Act, is conducting a Safety Recall Campaign to inspect the engine compartment for fuel and/or engine oil leaks, perform an engine test and make any repairs, including engine replacement, if necessary. 

 

Q2. What is the concern with the engine?

A2. KiaeBay has identified some vehicles that have experienced an engine compartment fire.  To date, a cause of such fires due to a manufacturing or design defect has not been identified.  Since an engine compartment fire while driving can occur for many different reasons, KiaeBay is conducting this recall to mitigate any unreasonable fire risk due to potential fuel leaking, oil leaking and/or engine damage.

 

Q.3 What vehicles are affected by the recall?

MYModelEngine TypeProduction Dates# of Vehicles
2014-2015Soul2.0L Nu GDI7/21/2013 – 5/21/2015123,522
2014-2015Forte & Forte Koup2.0L Nu GDI12/5/2012 – 4/8/201562,985
2012-2013Forte & Forte Koup2.4L Theta II MPI6/1/2011 – 3/22/201315,280
2012-2013Sorento2.4L Theta II MPI4/26/2011 – 1/10/201338,361
2012Sportage2.4L Theta II MPI

(Engine produced at Hwasung)

5/17/2011 – 5/24/201221,716
2011-2013Optima Hybrid2.4L Theta II MPI2/15/2011 – 12/12/201332,892
TOTAL294,756

 

Q4. How many customer vehicles are affected by this recall?

 Approximately 294,756 vehicles are affected by this recall.

 

Q5. Can you describe the recall campaign fix?

Dealers will be instructed to inspect the engine compartment for fuel and/or engine oil leaks, perform an engine test and make any repairs, including engine replacement, if necessary.  In addition, dealers will also perform a Knock Sensor Detection System (KSDS) software update to the engine control unit (ECU) in the affected vehicles to prevent engine damage due to potential excessive connecting rod bearing wear. .)  Upon completion of the KSDS software update, KiaeBay will warrant any engine long block assembly repairs needed due to connecting rod bearing damage for 15 years/150,000 miles starting from the first date of service, whichever occurs first, for both new and used vehicle owners.   KiaeBay will reimburse owners for repair expenses already incurred pursuant to KiaeBay’s General Reimbursement Plan filed May 11, 2020.  

NOTE:  Timing of KSDS software availability will vary, depending on the models.  If the software is available, the update will be performed at the time of engine inspection/test/repair.  If the software is not yet available, there will be a follow-up notification to the affected customers when the software for their respective model becomes available 

 

Q6. How was the issue discovered?

The occurrence of some engine compartment fires was discovered through the regular monitoring of field information. An engine compartment fire can occur for many different reasons.  To date a cause of such fires due to a manufacturing or design issue/defect has not been identified.  However, KiaeBay is conducting this recall to mitigate any unreasonable fire risk due to potential fuel leaking, oil leaking and/or engine damage. 

 

Q7. What should vehicle owners do when they receive the notification?

In the interest of the safety of their passengers, as well as their own safety, customers should immediately contact their KiaeBay dealer to arrange for the recall repair to be performed.

 

Q8. Will this cost vehicle owners any money?

No. KiaeBay will perform the recall repair at no cost to the customer. Q9.What about customers who may have already paid to have this issue remedied?A9.

If the customer has incurred expense to have this issue remedied prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to KiaeBay via the Owners section of www.kia.com or mail their receipts with a cover letter directly to KiaeBay for review and consideration:

Consumer Assistance Center
KiaeBay Motors America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410
1-800-333-4542

 

Q10. How long will the repair take?

The estimated time required to complete the inspection/test/repair will be 2 to 4 hours.  However, the vehicle may be needed longer; therefore, it is recommended that the customer contact the dealer for an estimate of how long they may need the vehicle and schedule a service appointment to minimize inconvenience. Most KiaeBay dealers have online appointment scheduling via their dealership web sites to maximize convenience.

 

Q11. How will owners of the affected vehicles be notified?

KiaeBay will be notifying owners of the affected vehicles by first-class mail beginning on January 25, 2021.

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local KiaeBay dealership or call KiaeBay’s Consumer Assistance Center at 1-800-3334KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Standard Time, or via the internet @ www.kia.com (Owner’s Section).         

 


Engine Compartment Fires (SC200)

Basis of Safety Defect Determination 573.6(c)(6)

 

March 29, 2019

NHTSA opens Preliminary Evaluation (PE19-004) to investigate non-crash fires involving 2011-2014MY KiaeBay Optima and Sorento and 2010-2015 KiaeBay Soul vehicles.

 

June 28, 2019

KiaeBay Motors America, Inc., (KMA) submits response to information request letter which includes all KiaeBay models (13 models spanning 12 model years) equipped with Theta II, Lambda, Gamma and Nu engines.   KMA concludes that other than recalls already announced, there is no information indicating any fire related safety defect trends.  KMA continues to monitor.

 

August 2019-June 2020 

KMA shares its fire inspection results with NHTSA during its weekly telephone conferences and continues to monitor for   potential fire related defect trends that may require further field action.

 

July 27, 2020

NHTSA presents analysis of PE19-004 fire investigation data submitted by KiaeBay.  ODI recommends KiaeBay conduct recalls on certain models with higher fire complaint rate.

 

September 10, 2020

KiaeBay presents detailed analysis of engine compartment fire complaints identified by NHTSA and proposes field action for certain models with a higher complaint rate but with no identified manufacturing or design defect.  NHTSA takes KiaeBay’s proposal under consideration.

 

November 12, 2020

NHTSA provides its feedback regarding KiaeBay’s proposal. KMA advises KMC of NHTSA’s feedback.

 

November 24, 2020

Based on NHTSA’s recommendation, KMC makes decision to recall certain KiaeBay vehicles as a preventative measure to mitigate any potential fire risk.  KMA advises NHTSA of recall decision during its monthly telephone conference.

 

December 1, 2020

Based on Hyundai’s recall notice information, KMC makes decision to include the 2013 MY Optima Hybrid and 2012MY Sportage vehicles equipped with Theta II MPI engines as part its recall.

 


 


16 Affected Products

Vehicles

MAKEMODELYEAR
KIAFORTE2012-2015
KIAFORTE KOUP2012-2015
KIAOPTIMA HYBRID2011-2013
KIASORENTO2012-2013
KIASOUL2014-2015
KIASPORTAGE2012

 


22 Associated Documents

Recall Acknowledgement

RCAK-20V750-7971.pdf 244.761KB

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Defect Notice 573 Report

RCLRPT-20V750-5519.PDF 217.536KB

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Chronology

RMISC-20V750-6401.pdf 104.239KB

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ISSUED Owner Notification Letter(Part 577)- SC200 – Owner Notice – KSDS now ready – 11-13MY Optima Hybrid

RCONL-20V750-8905.pdf 165.266KB

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ISSUED INTERIM Owner Notification Letter(Part 577)- 2011-2013 MY Optima Hybrid

RCONL-20V750-8140.pdf 190.495KB

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Issued Owner Notification Letter(Part 577) – 2012 MY Sportage

RCONL-20V750-4560.pdf 189.79KB

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ISSUED INTERIM Owner Notification Letter(Part 577)- 2014-2015 Forte and Forte Koup vehicles

RCONL-20V750-4441.pdf 190.474KB

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ISSUED Owner Notification Letter(Part 577)- 2012-2013 MY Sorento

RCONL-20V750-8557.pdf 189.792KB

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ISSUED Owner Notification Letter(Part 577)- 2014-2015 MY Soul

RCONL-20V750-9632.pdf 191.023KB

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Manufacturer Notices(to Dealers,etc)- SC200 – Dealer Parts and Service Manager Memo

RCMN-20V750-4418.pdf 163.229KB

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ISSUED Owner Notification Letter(Part 577)- 2012-2013 MY Forte and Forte Koup

RCONL-20V750-4532.pdf 189.939KB

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Manufacturer Notices(to Dealers,etc)- SC200 – Dealer Principal Memo

RCMN-20V750-0816.pdf 97.253KB

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Recall Quarterly Report #1, 2021-1

RCLQRT-20V750-6711.PDF 211.148KB

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Remedy Instructions and TSB

RCRIT-20V750-6082.pdf 729.583KB

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Miscellaneous Document – REQUEST FOR REIMBURSEMENT FORM – SAFETY RECALL CAMPAIGN SC200 – ENGINE COMPARTMENT FIRE

RMISC-20V750-0062.pdf 95.787KB

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Remedy Instructions and TSB

RCRIT-20V750-9096.pdf 1996.65KB

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Remedy Instructions and TSB

RCRIT-20V750-2639.pdf 812.616KB

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ISSUED Owner Notification Letter(Part 577)- Follow Up Notice – Forte and Forte Koup

RCONL-20V750-9839.pdf 194.126KB

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Remedy Instructions and TSB

RCRIT-20V750-8453.pdf 2332.72KB

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Miscellaneous Document – SC200 – ENGINE COMPARTMENT FIRE – SAFETY RECALL CAMPAIGN Q & A January 21, 2021

RMISC-20V750-0115.pdf 90.629KB

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Remedy Instructions and TSB

RCRIT-20V750-2453.pdf 752.299KB

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Recall Quarterly Report #2, 2021-2

RCLQRT-20V750-4126.PDF 211.258KB

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Latest Recalls Documents

 


1 Associated Investigation

Non-crash Vehicle Fires
NHTSA ID: PE19004
Dated opened: March 29, 2019

In a letter dated June 11, 2018, the Center for Auto Safety (CAS) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a safety defect investigation into non-collision related fires on model year (MY) 2011-2014 Kia Optima and Sorento, and Hyundai Sonata and Santa Fe vehicles. In a letter dated July 24, 2018, CAS requested that MY 2010-2015 Kia Soul vehicles be added to the petition. CAS stated that there is a higher number of complaints to NHTSA regarding non-crash fires on these vehicles compared to other similar vehicles. The Office of Defects Investigation (ODI) had already opened a Recall Query (RQ17-003) on all Kia vehicles equipped with Theta II engines for engine failures that may cause stalling and fires. The query covers most of the petition subject Optima and Sorento vehicles but not any of the subject Soul vehicles.

On August 21, 2018, ODI opened a Defect Petition (DP18-003) to evaluate whether to grant or deny the CAS petition. ODI sent Information Request letters to Kia (September and October 2018) requesting information on all engine and non-engine related fires in the petition Kia vehicles. ODI performed extensive analysis on the information obtained from Kia. During the DP18-003 analysis, Kia initiated three additional safety recalls related to engine compartment fires on certain petitioned and non-petitioned vehicles (nearly 500,000 total vehicles: Recalls 18V-907, 19V-101, and 19V-120). Based on ODI’s review of the applicable materials, including responses to Information Requests sent to multiple manufacturers, Vehicle Owner Questionnaires (VOQ), and Early Warning Data, NHTSA has decided to grant the petition.

The petition is hereby granted. A Preliminary Evaluation has been opened to assess the scope, frequency, and potential safety-related consequences of alleged defects relating to non-collision vehicle fires in the 2011-2014 Kia Optima, 2011-2014 Kia Sorento, and 2010-2015 Kia Soul. While prior recalls of vehicles covered by this PE have primarily related to engine fires, NHTSA’s Preliminary Evaluation is not limited to engine components and may cover additional vehicle systems or components as well.

Attached is a list of the reference numbers for the 244 VOQs cited above.


 

Kia Reprogramming

Kia J2534 Diagnostics & Reprogramming

 

https://kiatechinfo.snapon.com/J2534DiagnosticsAndProgramming.aspx

 

What is J2534?

A single set of programming hardware consists of personal computer(PC), standard interface to a device driver and an interface hardware that connects between PC and a programmable ECU of vehicle.

The main purpose of this regulation is to program ECUs for all vehicles using a single set in the field.

 

Device Manufacturers API DLL Firmware
CarDAQ Plus Drew Technologies Inc. 4.04 1.9.28 1.9.28
ES6510 Vetronix Corporation 4.04 12.00 12.00
Sun PassThru Pro Snap-on Diagnostics 4.04 02.07u 02.07u
PassThru+ XS I+ME Actia GmbH 4.04 02.07u 02.07u
OTTOTEST-VCI OTTO 4.04 1.04 1.34
iFlash Blue Streak 4.04 1.04 1.34
PASS THRU PRO II Snap-on Diagnostics 4.04 1.9.24 1.9.24
AEZ Flasher AE Tools 4.04 1.9.28 1.9.28
VSI-2534 Dearborn Tech 4.04 2.05.26 2.05.26
Flasher Pro Bosch 4.04 1.9.28 1.9.28
Flash2 Cardone 4.04 2.06.28.2 2.06.28.2
PX3 Dearborn Tech 4.04 1.00.09 1.00.09
CARDAQ-M Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light Drew Technologies Inc. 4.04 1.0.106 1.0.106
Universal Reprogrammer II EASE Diagnostics 4.04 1.9.28 1.9.28
G-Scan2 Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light GIT 4.04 3.1 9.03

* API, DLL and Firmware version may be controlled by the device manufacturer. Contact the manufacturer if you are unable to find the version listed above All devices were tested/verified on all Hyundai engine management systems.

 

kiatechinfo.snapon.com

 


 

Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light CarDAQ-Plus
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light CarDAQ-M
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light Drew Tech Mongoose Pro USB to CAN ISO9141 Interface
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light RAP2 OEM J2534 Remote Reprogramming Tool
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
Recall SC200 - Engine Compartment Fires - 2012-2013 Kia Sorento, 2012-2015 Forte & Forte Koup, 2011-2013 Optima Hybrid, 2014-2015 Soul, & 2012 Sportage | small light GODIAG J2534

 


 

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LAUNCH X431 PRO 5 Scan Tool: 2025 J2534 Reprogramming Tool, ECU Online Coding, Topology Mapping, Upgraded of X431 V+, Bi-Directional Diagnostic Scanner, with SmartLink C CANFD & DOIP, 2 Years Update
  • 【Why Choose LAUNCH scanner X431 PRO5】It is the original LAUNCH X431 scan tool, the 2025 upgraded version of PROS V+, X431 PRO3 and V+ 4.0, which is a worthwhile investment for repair shops and mechanics. LAUNCH X431 PRO 5, all is set to OE-level standards with 1) J2534 ECU Programming & 50+ service same as PAD Series; 2) Bi-directional control + All system diagnostics as Snap-on scanner; 3) Online Coding functions directly connect to OEM server; 4) Top-notch Topology Mapping function
  • J2534 Programming with SmartLink C】 What is super SmartLink C ? Worth 1000$, SmartLink C is backed on new ISO9141/J1850/SAE J2610/CANFD/DOIP, which enables you to run 14x quicker data trans and advanced OEM J2534 reprogramming for B-MW, Ben-z, F-ord, Jaguar, Land Rover, GW, Volvo, etc. (please reach to us for more details). It also serves as a wireless VCI allowing the vehicle to transmit data to the diagnostic tablet without a physical connection.
  • 【New Released Topology Mapping】Update your X431 PRO 5 to V 7.03.014 to gain Topology Mapping function. This advanced feature, typically found only on tools costing over $3000, provides a comprehensive view of a vehicle's data bus configurations, improving repair efficiency by up to 90%. With just one click, you can gain insights into the layout of a vehicle's system and clear any troubles. Compatibility with your vehicle's brand should be verified by checking the VIN before purchasing.
  • 【LAUNCH X431 PRO 5 with Powerful 50+ Services】Especially designed for pro mechanics and big repair shops, Launch X431 scanner PRO5 is equipped with 50+ hot reset functions for 150 car makes which same as X431 PAD serious. Easy to navigate and help you do ABS Bleeding, TPMS Reset, Oil Reset, EPB Reset, Suspension, BMS, Injector Coding, Power balance, Throttle Matching and more. 🚩Notice: we offer 2-year f ree update while other brands generally 1 year.
  • 【A-ctive Test + ECU Coding】Come with appealing bi-directional control to troubleshoot all possible problems for full systems within 5 min.This LAUNCH X431 PRO scanner even develops all practical functions needed by all technicians:1) ECU Coding for replacing, match, relearn, recode new ECU modules;2) Online Coding for B-MW, VW, Porsche, Ben-z to surf OEM data;3) VAG Guided functions ease complex issues;4) Personalization & ADAS improving car performance and driving safety.

Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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