SC192 – 2020 Kia Sedona Alternator B+ Terminal Nut

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July 8, 2020 NHTSA CAMPAIGN NUMBER: 20V399000

Alternator Terminal Nut May Loosen

If the alternator B+ terminal nut loosens, electrical arcing may result, increasing the risk of a fire.

 

NHTSA Campaign Number: 20V399

Manufacturer Kia Motors America

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 5,385

 

Summary

Kia Motors America (KIA) is recalling certain 2020 Sedona vehicles. The battery positive (B+) terminal nut on the alternator may not have been tightened properly during assembly, possibly causing it to loosen over time.

 

Remedy

Kia will notify owners, and dealers will inspect the alternator B+ terminal nut, tightening it as necessary, free of charge. The recall began August 14, 2020. Owners may contact Kia customer service at 1-800-333-4542. Kia’s number for this recall is SC192.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Kia has a Recall

 


This bulletin provides information to inspect and, if necessary, tighten the Alternator B+ terminal nut on some 2020MY Sedona (YP) vehicles equipped with the 3.3L GDI engine and produced from August 1, 2019 through April 20, 2020. The Alternator B+ terminal ensures the electrical connection is maintained between the battery wire harness terminal plate and the Alternator B+ terminal, but the B+ terminal nut may not have been properly torqued during assembly. If the terminal nut is not properly torqued, it may loosen over time and come off, resulting in electrical arcing at the B+ terminal and possible fire. Before conducting the procedure, verify that the vehicle is included in the list of affected VINs.

 

Inspection and Repair Procedure:

1. Open the hood and remove the engine cover (A).

 

2. Pull back the alternator B+ terminal cover (B).

 

3. Inspect the B+ terminal and confirm the nut (C) is properly secured by attempting to move the terminal end left to right.

Note: The alternator B+ terminal cable should be connected vertically (refer to the yellow dashed line).

If the cable end/nut is loose (FAIL), refer to ‘Repair Procedure’ on page 3.

If the cable end/nut is properly secured (PASS), the campaign is complete.

 

4. Reinstall the alternator B+ Terminal cover (B) and engine cover (A).

 

Repair Procedure:

1. Save radio presets.

 

2. Disconnect the battery Negative (-) terminal.

 

3. Torque the alternator B+ nut (C) to specification.

Torque Specification for nut (C):
8.7 lb.ft (11.8 N.m., 1.2 kgf.m)

Confirm the nut (C) is properly secured by attempting to move the terminal end left to right.

 

4. Reinstall the alternator B+ Terminal cover (B) and engine cover (A).

 


SC192 – 2020 MY KIA SEDONA ALTERNATOR B+TERMINAL NUT
SAFETY RECALL CAMPAIGN
Q & A

August 6, 2020

 

Q1. What type of campaign is Kia conducting?

Kia Motors is conducting a recall on some 2020 MY Kia Sedona Vehicles to inspect and, if necessary, properly tighten the Alternator B+ terminal nut.

 

Q2. What vehicles are affected by the recall?

Some 2020 MY Kia Sedona vehicles manufactured from August 1, 2019 through April 20, 2020.

 

Q3. How many customer vehicles are affected by this recall?

Approximately 5,385 vehicles are affected by this recall.

 

Q4. What is the concern with the Alternator B+ Terminal Nut?

The Alternator B+ terminal nut ensures that the electrical connection is maintained between the battery wire harness terminal plate and the Alternator B+ terminal.  However, the Alternator B+ terminal nut may not have been properly tightened during assembly.  If the terminal nut is not properly tightened, it may loosen over time and come off resulting in electrical arcing at the B+ terminal and possible fire.

 

Q5. Can you describe the recall campaign and fix?

Kia will instruct authorized dealers to dealer to inspect and, if necessary, properly tighten the Alternator B+ terminal nut.  Kia will reimburse owners for repair expenses already incurred pursuant to Kia’s General Reimbursement Plan filed May 11, 2020. The work will be performed at Kia’s expense at no cost to the customer.

 

Q6. How was the issue discovered?

Through the regular monitoring of field information.

 

Q7. What should vehicle owners do when they receive the notification?

In the interest of the safety of their passengers, as well as their own safety, customers should immediately contact their Kia dealer to arrange for the recall repair to be conducted.

 

Q8. Will this cost vehicle owners any money?

No. Kia will perform the recall repair at no cost to the customer.

 

Q9. What about customers who may have already paid to have this issue remedied?

If the customer has incurred expense to have this issue remedied prior to the date of this notice, the customer may have the opportunity to obtain reimbursement for that expense.  Customers may submit their receipts online to Kia via the Owners section of www.kia.com or mail their receipts with a copy of the attached Request for Reimbursement form directly to Kia for review and consideration:

Consumer Assistance
Center Kia Motors America, Inc.
P.O. Box 52410
Irvine, CA  92619-2410
1-800-333-4542

 

Q10. How long will the repair take?

The estimated time required to perform necessary update will be approximately one (1) hour. However, the vehicle may be needed longer; therefore, we recommend that the customer contact the dealer for an estimate of how long they may need the vehicle and schedule a service appointment to minimize inconvenience. (Most Kia dealers have online appointment scheduling via their dealership web sites to maximize convenience).

 

Q11. How will owners of the affected vehicles be notified?

Kia will be notifying owners of the affected vehicles by first-class mail beginning on August 14, 2020.

 

Q12. Are there any restrictions on an owner’s eligibility?

No.

 

Q13. If a customer has an immediate question, where can they get further information?

The customer can contact their local Kia dealership or call Kia’s Consumer Assistance Center at 1-800-333-4KIA (4542), Monday through Friday, 5 AM to 6 PM Pacific Standard Time, or via the internet @ www.kia.com (Owner’s Section).

 


2020MY Sedona Alternator B+ Terminal Chronology

Basis of Safety Defect Determination 573.6(c)(6)

 

February 14, 2020 — March 18, 2020

Kia Motors America, Inc. (KMA) receives customer complaint on 2/14/2020 alleging 2020MY Sedona “caught [on] fire”.  KMA works with customer’s insurer to set up vehicle inspection.

 

March 19, 2020

KMA inspects subject 2020MY Sedona. Inspection identifies origin at the Alternator B+ terminal. KMA found terminal nut was missing. KMA provides Kia Motors Corporation (KMC) vehicle inspection results and requests KMC to investigate.

 

March 20—April 9, 2020

KMC inspects connection of Alternator B+ terminal nut in in-stock vehicles at its Korean plants and ports to determine whether any terminal nuts were improperly torqued. No issue found.

 

March 27—May 18, 2020

KMA inspects connection of Alternator B+ terminal nut in U.S. port stock vehicles and finds certain vehicles with under torqued terminal nuts but no vehicles with missing nuts.  KMA provides KMC inspection results.

 

April 8, 2020—June 29, 2020

KMC conducts driving tests in various conditions in attempts to duplicate issue and determine cause.  First set of driving tests performed 4/8-4/28/2020 with Alternator B+ terminal nut properly torqued and incorrectly seated terminal plate. Arcing condition could not be duplicated. Second set of driving tests conducted 5/13-5/28/2020 with Alternator B+ terminal nut torqued manually without torqueing tool.  Arcing condition could not be duplicated. Third set of driving tests conducted from 6/8-6/29/2020 without the Alternator B+ terminal nut installed. KMC confirms electrical arcing confirmed at B+ terminal area.

 

July 2, 2020

KMC decides to conduct a recall of the 2020MY Sedona. One customer complaint alleging fire reported. No known injuries.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
KIA SEDONA 2020

 


14 Associated Documents

Recall 573 Report

RCLRPT-20V399-5737.PDF 213.565KB

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Chronology

RMISC-20V399-7665.pdf 170.721KB

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Recall Acknowledgement

RCAK-20V399-8100.pdf 286.677KB

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Manufacturer Notices(to Dealers,etc) – Dealer Principal Letter

RCMN-20V399-9595.pdf 91.91KB

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Miscellaneous Document – SC192 – 2020 MY KIA SEDONA ALTERNATOR B+TERMINAL NUT SAFETY RECALL CAMPAIGN Q & A August 6, 2020

RMISC-20V399-4758.pdf 110.512KB

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Remedy Instructions and TSB

RCRIT-20V399-7309.pdf 376.345KB

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Manufacturer Notices(to Dealers,etc)- Service Manager Letter

RCMN-20V399-7625.pdf 91.906KB

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Remedy Instructions and TSB

RCRIT-20V399-9129.pdf 510.866KB

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Recall Quarterly Report #1, 2020-3

RCLQRT-20V399-6941.PDF 211.135KB

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Recall Quarterly Report #2, 2020-4

RCLQRT-20V399-2981.PDF 211.245KB

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Recall Quarterly Report #3, 2021-1

RCLQRT-20V399-9734.PDF 211.332KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V399-2005.pdf 182.902KB

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Miscellaneous Document – SC192 – REQUEST FOR REIMBURSEMENT FORM

RMISC-20V399-2674.pdf 80.922KB

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Recall Quarterly Report #4, 2021-2

RCLQRT-20V399-9951.PDF 211.44KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V399&docType=RCL

 


 

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